Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

High-capacity benchtop video measurement system

Optical Gaging Products has introduced the SmartScope^® E18, a compact, benchtop video measurement system. Featuring a 12" x 12" stage, IntelliCentric™-E fixed-lens optics, and VIRTUAL ZOOM™ technology, it offers fully automatic 3-axis performance without taking up floor space. Standard LED lighting, a rigid fixed-bridge design, optional touch probes, and advanced metrology software ensure accurate, repeatable inspection.
Learn more.

Tech Tip: Fan selection - Why airflow is not just CFM

For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.

Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

The hidden hardware helping AI's heat problem: PCHEs

Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.

Nearly 1,000 parts: Industrial enclosure range expanded

Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.

Cool Tools: MetraSCAN BLACK2 -- Next-gen shop-floor 3D inspection

You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.

Compact, touchless position sensors: Wear-free operation in tight spaces

Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.

World's first 10-m safety laser scanner: See farther, protect more

Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m² of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.

Accelerate AI-driven machine vision systems

BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.

Millimeter-wave imaging inspection in real time

With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.

What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.

Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

Silent amplifier with simplified transmitter improves space communication

In space exploration, long-distance optical links can now be used to transmit images, films, and data from space probes to Earth using light. In order for the signals to reach all the way and not be disturbed along the way, however, hypersensitive receivers and noise-free amplifiers are required.

Now, researchers at Chalmers University of Technology in Sweden have created a system that, with a silent amplifier and record-sensitive receiver, paves the way for faster and improved space communication.

Space communication systems are increasingly based on optical laser beams rather than radio waves, as the signal loss has been shown to be less when light is used to carry information over very long distances. However, even information carried by light loses its power during the journey, and optical systems for space communication therefore require extremely sensitive receivers capable of sensing signals that have been greatly weakened before they finally reach Earth. The Chalmers researchers' concept for optical space communication opens up new communication opportunities -- and discoveries -- in space.

How it works: In the new communication system from researchers at Chalmers University of Technology, a weak optical signal (red) from the spacecraft's transmitter can be amplified noise-free when it encounters two so-called pump waves (blue and green) of different frequencies in a receiver on Earth. Thanks to the researchers' noise-free amplifiers in the receiver, the signal is kept undisturbed, and the reception on Earth becomes record-sensitive, which in turn paves the way for a more error-free and faster data transmission in space in the future. [Credit: Image courtesy of Chalmers University of Technology/Rasmus Larsson]

"We can demonstrate a new system for optical communication with a receiver that is more sensitive than has been demonstrated previously at high data rates. This means that you can get a faster and more error-free transfer of information over very long distances, for example when you want to send high-resolution images or videos from the Moon or Mars to Earth," says Peter Andrekson, Professor of Photonics at Chalmers and one of the lead authors of the study, which was recently published in the scientific journal Optica.

Silent amplifier with simplified transmitter improves communication
The researchers' communication system uses an optical amplifier in the receiver that amplifies the signal with the least possible noise so that its information can be recycled. Just like the glow of a flashlight, the light from the transmitter widens and weakens with distance. Without amplification, the signal is so weak after the space flight that it is drowned out by the electronic noise of the receiver. After 20 years of struggling with disturbing noise that impaired the signals, the research team at Chalmers was able to demonstrate a noise-free optical amplifier a few years ago. Until now, however, the silent amplifier has not been able to be used practically in optical communication links, as it has placed completely new, significantly more complex, demands on both transmitter and receiver.

Due to the limited resources and minimal space on board a space probe, it is important that the transmitter is as simple as possible. By allowing the receiver on Earth to generate two of the three light frequencies needed for noise-free amplification, and at the same time allowing the transmitter to generate only one frequency, the Chalmers researchers were able to implement the noise-free amplifier in an optical communication system for the first time. The results show an outstanding sensitivity, while complexity at the transmitter is modest.

"This phase-sensitive optical amplifier does not, in principle, generate any extra noise, which contributes to a more sensitive receiver and an error-free data transmission is achieved even when the power of the signal is lower. By generating two extra waves of different frequencies in the receiver, rather than as previously done in the transmitter, a conventional laser transmitter with one wave can now be used to implement the amplifier. Our simplification of the transmitter means that already existing optical transmitters on board satellites and probes could be used together with the noise-free amplifier in a receiver on Earth," says Rasmus Larsson, postdoctoral researcher in photonics at Chalmers and one of the lead authors of the study.

Can solve a problematic bottleneck
The progress means the researchers' silent amplifiers can eventually be used in practice in communication links between space and Earth. The system is thus poised to contribute in solving a well-known bottleneck problem among space agencies today.

Andrekson says NASA talks about "the science return bottleneck, and here the speed of the collection of scientific data from space to Earth is a factor that constitutes an obstacle in the chain. We believe that our system is an important step forward towards a practical solution that can resolve this bottleneck."

The next step for the researchers is to test the optical communication system with the implemented amplifier during field studies on Earth, and later also in communication links between a satellite and Earth.

Source: Chalmers University of Technology

Published November 2024

Rate this article