November 12, 2024 | Volume 20 Issue 43 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Australian manufacturer SPEE3D has developed two grades of an ultra-corrosion-resistant Nickel Aluminum Bronze alloy that are compatible with its Cold Spray Additive Manufacturing technology. The powder material is a game-changer for maritime OEMs and the U.S. Navy, as it will help with supply chain delays and keep critical maritime systems operational.
Read the full article.
Wavo Springs are produced from round-section wire to provide higher loads while maintaining the accurate loading found in wave springs. As an alternative to Belleville Springs, the Wavo provides similar loads but with an accurate, predictable spring rate. Available in carbon and stainless steel from stock, sizes range from 1/2" to 6" diameters. Free samples are also available!
Learn more.
JW Winco has expanded its range of conveying and guiding components with additional practical elements designed for common industrial applications, providing everything needed -- from guides and rails to brackets and feet -- for constructing unmotorized conveyor lines using standard parts.
Read the full article.
A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.
The Carbon Composite Bellows Spring (CCBS) from MW Components is a system of carbon fiber elements that combine to work as a high-performance, lightweight, and design-flexible compression spring meant to replace coil springs or metallic Belleville disc springs. A functional spring is made from several individual elements paired and joined to make a stack. The stack spring rate is determined by the number of elements, the base rate of each element, and their series or parallel orientation in the stack. Applications include motorsports, aerospace, and high-performance activities.
Learn more.
Ruland bellows couplings are ideal for precision motion in robotic applications due to their zero-backlash design, high torque and torsional stiffness, and various styles that ensure accurate movement and smooth operation. These lightweight couplings are commonly used in industrial, medical, and autonomous robotic systems requiring high speed and accuracy. They have reduced vibrations at speeds up to 10,000 rpm and can accommodate all forms of misalignment, making them highly versatile for different applications.
Learn more.
Learn how LORD structural adhesives are eliminating rivets, welds, and mechanical fasteners to enable lower-cost assembly. Listen to Angela Zambanini as she describes Parker LORD's acrylic, epoxy, and urethane adhesives and the best applications for each adhesive category.
View the video.
Markforged Holding Corporation has unveiled the FX10 Metal Kit, a print engine that brings metal-printing capability to the FX10 machine system. With this kit, the FX10 becomes the world's first industrial 3D printer that can be switched to print with metal filaments or composites.
Read the full article.
PEM® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.
JW Winco has expanded its magnet line to support more applications with new materials, shapes, systems, and even raw magnets. Learn about their latest offerings, including retaining magnets designed for corrosive environments (GN 50.8), encapsulated magnets designed for sensitive or painted surfaces (GN 51.8), handle magnets (GN 53.3), and powerful magnets designed to handle challenging environs (GN 52.6).
Learn more.
igus has developed a new polymer bearing material called iglide JPF that is free of both per- and polyfluoroalkyl substances (PFAS) and polytetrafluoroethylene (PTFE). This innovation marks an important step in the company's efforts to create sustainable alternatives to conventional plain bearings. JPF is a dry-running, wear-resistant polymer that offers comparable friction and wear performance to iglide J. It delivers high wear resistance and durability.
Learn more.
The all-new PSLA 270 projector-based polymer 3D-printing platform and associated new materials from 3D Systems enable faster production times for a wide range of applications. This machine's high throughput and accuracy make it ideal for industries like healthcare, aerospace, automotive, and manufacturing, where precise and durable components are critical. Complementary Wash and Cure systems streamline post-processing and ensure high-quality finished parts.
Learn more including materials and build sizes.
Southco has launched the E3 Compact MIM compression latch, bringing new ergonomic and safety features to its durable family of latches in a low-profile package. The E3 Compact MIM compression latch is metal injection molded and has a shorter head (4 mm vs. the normal 6.4 mm), 180-degree ergonomic actuation, and visual indicators machined into the latch and color coded to easily show when it is open or closed. Features a sleek, low-profile, polished look.
Learn more.
What is the right seal for my application? The Sealing & Shielding Team at Parker Hannifin is looking to help you out in this blog. Learn some basics and possible modifications, including application and manufacturing considerations, gland options, mating hardware, and more. They are always very helpful over there at Parker.
Read the Parker blog.
EXAIR's Adjustable Spot Cooler System offers a low-cost, reliable, and maintenance-free solution for industrial spot cooling needs. This tool offers precision control, versatility, and ease of use for a variety of applications including milling, machining, soldering, gas sampling, welding, and more. Utilizing cool and clean compressed air, the Spot Cooler allows users to precisely adjust temperatures from as low as -30°F (-34°C) to room temperature with the simple turn of a knob.
Learn more.
Researchers have identified specific materials, including certain plastics, rubber, and synthetic fibers, as well as Martian soil (regolith), that would effectively protect astronauts by blocking harmful space radiation on Mars.
These findings could inform the design of protective habitats and spacesuits, making long-duration Mars missions more feasible. Because Mars lacks Earth's thick atmosphere and magnetic field, astronauts exploring the planet would be exposed to dangerous levels of radiation.
Dimitra Atri, investigator, Center for Astrophysics and Space Science and Group Leader of the Mars Research Group at New York University (NYU) Abu Dhabi's Center for Astrophysics and Space Science, and lead author Dionysios Gakis from the University of Patras in Greece, report these new findings in "Modeling the effectiveness of radiation shielding materials for astronaut protection on Mars," appearing in the journal The European Physical Journal Plus.
Using computer modeling to simulate the radiation conditions on Mars, the researchers tested various standard and novel materials to see which best shielded cosmic radiation. They determined that compound materials like certain plastics, rubber, and synthetic fibers would all perform well. Martian soil (regolith) was also somewhat effective and could be used as an extra layer of protection. In addition, they demonstrated that the most widely used aluminum could also be helpful when combined with other low atomic number materials. The study used real Mars data from NASA's Curiosity rover to confirm these findings.
"This breakthrough enhances astronaut safety and makes long-term Mars missions a more realistic possibility," said Atri. "It supports the future of human space exploration and potential establishment of human bases on Mars, including the UAE's Mars 2117 project and its goal of establishing a city on Mars by the year 2117."
"Several materials were specifically tested in a simulated Martian environment, making our results directly applicable to future missions and optimizing the combination of advanced materials with the natural resources available on Mars," Gakis added.
The researchers' conclusion in their paper included: "Our simulations suggest that the richer a material is in hydrogen, the more energy it absorbs. This is, however, only one of the parameters determining the efficiency of a substance against cosmic rays, another prominent one being the abundance in low atomic number elements. The most commonly used material in the aerospace field, aluminum, is not as effective as water, plastic, or compounds based on Li [lithium], but it still reduces a significant part of incoming radiation. We found that hydrogen and carbon-based compounds have an analogous behavior against cosmic rays, while materials made out of B [boron] or N [nitrogen] are not as helpful."
You can view the full PDF of the researchers' findings here.
Source: New York University Abu Dhabi
Published November 2024