February 18, 2025 Volume 21 Issue 07

Mechanical News & Products

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Full-color 3D-printing Design Guide from Xometry

With Xometry's PolyJet 3D-printing service, you can order full-color 3D prints easily. Their no-cost design guide will help you learn about different aspects of 3D printing colorful parts, how to create and add color to your models, and best practices to keep in mind when printing in full color. Learn how to take full advantage of the 600,000 unique colors available in this flexible additive process.
Get the Xometry guide.


What's new in hyperMILL 2026?

OPEN MIND Technologies has announced a wide range of new and enhanced capabilities in its hyperMILL 2026 CAD/CAM Software Suite that save time and increase accuracy. For precise and efficient 2.5D, 3D, precision 5-axis, and mill/turn machining, hyperMILL offers users exceptionally productive programming and powerful machining strategies. Check out all the new features.
Learn more.


Clear, high-flexibility silicone meets NASA low-outgassing specs

Master Bond MasterSil 981-LO is a two-component, addition-cured silicone for bonding, sealing, coating, and encapsulating. Meeting NASA low-outgassing specs, its optical clarity suits aerospace, satellite, and optoelectronic applications. This 100% reactive, solvent-free system features a forgiving 1:1 mix ratio, minimal shrinkage, a 3- to 4-hr working life, and cures overnight at room temperature plus heat.
Learn more.


What's a high-helix (high-lead) screw and what can it do for you?

"High-helix (high-lead) screws are a crucial component in many motion control systems, offering increased efficiency and faster linear motion," says Christopher Nook, CEO and founder of Helix Linear Technologies. "Unlike standard lead screws, these specialized screws feature a steeper helix angle, allowing for greater lead per revolution." Learn their mechanics, advantages, and many applications.
Read the Helix Linear Technologies blog.


New interactive factory microsite helps manufacturers discover EXAIR solutions

EXAIR and BETE have launched a new interactive factory microsite designed to help manufacturers quickly identify products that can improve efficiency, safety, and performance throughout their facility. From conveying and cooling to blowoff, static elimination, and industrial cleanup, the platform demonstrates how liquid and air solutions integrate into everyday manufacturing challenges. The digital experience features a fully interactive factory floor map with clickable hotspots positioned throughout key production and maintenance areas. Each hotspot highlights how specific EXAIR and BETE products can be applied in real-world industrial processes.
Explore the interactive microsite.


Next-gen SLA materials rival traditional thermoplastics

Formlabs has announced two new SLA materials that bring 3D printing significantly closer to being a manufacturing method for end-use part production. Tough 1000 Resin and a significantly improved Tough 2000 Resin join Tough 1500 Resin, forming the new Tough Resin family. These resilient engineering materials stand up to harsh environments, impact, and repeated wear, all while delivering a dark, matte surface finish with crisp details when printed on Form 4 Series 3D printers.
Learn more.


SOLIDWORKS: Mastering sheet metal -- advanced tips and tricks

GoEngineer's Brady Daniels, Senior Applications Engineer, gives a master class in next-level sheet metal design. This on-demand webinar covers practical tips and techniques aimed at expanding your understanding and improving real-world workflows. Topics include bend calculations, comparing design approaches, how flat patterns work, and embracing multi-body design. Skip through or take in the whole presentation when you have time. [Credit: Screenshot courtesy of GoEngineer]
View the GoEngineer video.


SJT Industries SIM couplings and timing pulleys

Automation-Direct now offers SIM couplings and 8M timing pulleys for reliable power transmission in OEM and MRO applications. Designed for precise motion control, these components efficiently transmit torque and rotational power. Available in multiple bore sizes and configurations, they ensure accurate alignment, consistent torque transfer, and dependable tooth engagement for various industrial equipment systems.
Learn more.


Top Tech Tip: How do you 3D print STL files?

Learn the basics of 3D printing STL files -- the files that serve as the digital foundation for 3D printing -- and a whole lot more from the experts at Xometry. These files have advantages, of course, but did you know they have disadvantages too? Also learn about STL tools and programs, and how to reduce file size or even repair a file you are having trouble with.
Read the Xometry article.


Tech Tip: Why pins walk and how to ensure it doesn't happen

Lateral movement of installed solid, slotted, or coiled spring pins, commonly referred to as "walking," can occur within a dynamic application if proper design guidelines are not followed. Issues with different pin types may have different causes. Learn the many reasons why pins walk and the design best practices you should follow to avoid the condition.
Read this informative SPIROL Tech Tip.


Ball screw assemblies: Ships in 2 to 3 weeks

Designed to simplify your projects and minimize assembly time, the BNK and SDA-VZ Ball Screw Assembly Series from THK are ready when you are. Each ball screw assembly includes: ball screw shaft (finished ends for standard THK support units), nut bracket, support units, housings, and coupling. Intermediate flange and coupling kit for your motor available.
Learn more.


Cool! New energy-efficient R290 enclosure air conditioners

Seifert Systems introduces PFAS-free SoliTherm® SlimLine NEO air conditioners using eco-friendly R290 refrigerant. These units offer high energy efficiency (EER up to 3.6) and a compact, under-8-in. internal depth. Featuring maintenance-free design with external or recessed mounting options, they deliver up to 8,500 BTU/hr, providing flexible cooling solutions for varied industrial enclosure needs. Several models available based on size/cooling capacity needs.
Learn more and see all your options.


Surface inspection: From Army depot to factory floor

Born from U.S. Army requirements for rotorcraft inspection, the GelSight Modulus 3D surface measurement system has surpassed 100 units sold to commercial and Department of Defense customers. The handheld, micron-scale tool with interchangeable probe tips delivers fast, high-res measurements in places traditional tools can't reach.
Read the full article.


What is Cold Metal Fusion?

Cold Metal Fusion is an open industry standard for sinter-based metal additive manufacturing. It combines polymer SLS design freedom with reliable debinding and sintering workflows, enabling complex geometries, lightweighting, lattice structures, conformal cooling channels, and high-precision metal parts with predictable shrink behavior. Now available from TriMech Group, this process offers a faster, cost-effective way to produce strong, high-performance metal parts.
Learn more from TriMech Group.


Cool! Internal threading in hard materials now possible

INSACO has a new capability where they can machine an internal thread in ceramic, sapphire, quartz, and other very hard materials. This advance pushes the boundaries of what's possible to support advanced applications that demand high precision and complexity. Ultra-hard materials are alternatives for when metal can't do the job. Ideal for aerospace, medical, and industrial applications.
Learn more. Video available on right side of page.


New general law governs fracture energy of networks across materials and length scales

By Anne Wilson, Department of Mechanical Engineering, Massachusetts Institute of Technology

Materials such as car tires, human tissues, and spider webs are diverse in composition, but all contain networks of interconnected strands. A long-standing question about the durability of these materials asks: What is the energy required to fracture these diverse networks? A recently published paper by Massachusetts Institute of Technology (MIT) researchers offers new insights.

"Our findings reveal a simple, general law that governs the fracture energy of networks across various materials and length scales," says Xuanhe Zhao, the Uncas and Helen Whitaker Professor and professor of mechanical engineering and civil and environmental engineering at MIT. "This discovery has significant implications for the design of new materials, structures, and metamaterials, allowing for the creation of systems that are incredibly tough, soft, and stretchable."

To validate their results on research relating to networks of interconnected strands, an MIT team 3D printed a giant, stretchable network that demonstrated fracture properties in practice. [Credit: Photo courtesy of the researchers/MIT]

 

 

 

 

Despite an established understanding of the importance of failure resistance in the design of such networks, no existing physical model effectively linked strand mechanics and connectivity to predict bulk fracture -- until now. This new research reveals a universal scaling law that bridges length scales and makes it possible to predict the intrinsic fracture energy of diverse networks.

"This theory helps us predict how much energy it takes to break these networks by advancing a crack," says graduate student Chase Hartquist, one of the paper's lead authors. "It turns out that you can design tougher versions of these materials by making the strands longer, more stretchable, or resistant to higher forces before breaking."

To validate their results, the team 3D printed a giant, stretchable network, allowing them to demonstrate fracture properties in practice. They found that despite the differences in the networks, they all followed a simple and predictable rule. Beyond the changes to the strands themselves, a network can also be toughened by connecting the strands into larger loops.

"By adjusting these properties, car tires could last longer, tissues could better resist injury, and spider webs could become more durable," says Hartquist.

Shu Wang, a postdoc in Zhao's lab and fellow lead author of the paper, called the research findings "an extremely fulfilling moment ... it meant that the same rules could be applied to describe a wide variety of materials, making it easier to design the best material for a given situation."

The researchers explain that this work represents progress in an exciting and emerging field called "architected materials," where the structure within the material itself gives it unique properties. They say the discovery sheds light on how to make these materials even tougher by focusing on designing the segments within the architecture stronger and more stretchable. The strategy is adaptable for materials across fields and can be applied to improve durability of soft robotic actuators, enhance the toughness of engineered tissues, or even create resilient lattices for aerospace technology.

Their open-access paper, "Scaling Law for Intrinsic Fracture Energy of Diverse Stretchable Networks," is available now in Physical Review X, a leading journal in interdisciplinary physics.

Published February 2025

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