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Conveying: Drive system enables two synchronous movements with max performance

The new FAULHABER DualGear drive system optimizes automated warehouse logistics, enabling two synchronous, powerful movements in one compact unit. Combining a BX4 motor with two GPT planetary gearheads, it is ideal for storage/retrieval machines and autonomous logistics. Hall sensors ensure exact positioning for compact, efficient, and reliable performance in demanding, small-space environments.
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Decentralized drives offer seamless integration

NORD DRIVE-SYSTEMS' NORDAC LINK motor starters, plus NORDAC LINK and NORDAC FLEX variable frequency drives, feature a plug-and-play design for rapid commissioning and high system availability. With onboard AS-Interface (ASi) functionality, these modular products integrate seamlessly into existing or new systems, supporting ASi standards V2.0 and V3.0 with integrated follower profiles for connectivity.
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Non-Magnetic ball slides made in the USA

Del-Tron's USA-made, non-magnetic ball slides prevent magnetic interference in medical, semiconductor, military, and laser applications. Featuring silicon nitride ceramic bearings, titanium shafts, aluminum components, and brass fasteners, these lightweight slides come in seven sizes with travels from .5 to 12 in., providing an ideal solution for sensitive environments.
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What's new in robotic efficiency and advanced gauging systems?

Renishaw will highlight its latest solutions for maximizing robot performance and manufacturing efficiency at Automate 2026, taking place June 22-25 at McCormick Place in Chicago. Highlights will be demonstrations of its Robot Calibration System for cell recovery and in-field robot calibration, the Equator-X dual-method gauging system for high-throughput production environments, and position and motion control encoders.
Read the full article.

New Titanium servo-drive line for harsh environs

The Elmo advanced Titanium line of harsh-environment servo drives offers optimal performance with advanced power density, providing exceptional intelligent and compact servo drives that are operational within minutes. These single-axis and multi-axis servo drives, featuring top-performance multi-core processors, deliver superior productivity, Functional Safety, advanced networking, and local intelligence in a compact package for operation in extreme conditions.
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Top Tech Tip: Automating winding, unwinding applications

From paper mills and textiles to sheet metal and plastics manufacturing, winding and unwinding mechanisms play critical parts in many industries. Jonathan Bullick from KEB America examines the automation architecture behind industrial winding applications, with particular emphasis on motor selection, variable frequency drive (VFD) configuration, and control system design. Tension, winding loads, torque speed, regen energy, bus load sharing, and more are all addressed in this excellent technical overview.
Read the KEB America article.

3D printing and 5-axis milling get highly portable

Powered by Siemens' SINUMERIK ONE CNC platform and Ingersoll's MasterPrint^® industrial 3D printer, a new generation of deployable machines is bringing additive and subtractive manufacturing directly to the point of use for defense, disaster relief, and infrastructure and industry.
Read the full article.

Double the force capacity: New RSX50 linear actuators

Tolomatic's RSX50 is the newest, most powerful addition to the RSX Extreme Force electric actuator family. Delivering 50 tons of force within the compact footprint of its 25-ton predecessor, it offers industry-leading power density. Built with high-precision planetary roller screws, the RSX50 provides high-force reliability and environmental compliance, eliminating the mess and maintenance complexity of traditional hydraulic systems.
Get all the specs from Tolomatic.

Integrated drive system for next-gen robotics and human-like motions

Engineered for modern robotics, the BXI is FAULHABER's most powerful integrated drive. Delivering up to 20 Nm of torque, it ensures dynamic, precise control. This compact unit combines a motor, stepped planetary gearhead, and high-res encoder into one functional system. Its strength lies in systematic integration, offering maximum performance in minimal space -- ideal for humanoid robot joints and demanding applications.
Get all the specs from FAULHABER.

Important Qs about linear motor actuators that design engineers should ask

Many design engineers overestimate how accurate traditional motors and actuators stay over long travel runs, mistakenly believing that if the solution works well for short runs, it will work equally well on long ones. Do you know what type of actuator you should use for your application? Patrick Lehr, Product Manager, Precision Mechanics at Parker Hannifin, has some really good tips for you.
Read the full article.

Cobots get 4 m tall with the 8th-Axis Vertical Robot Transfer Unit

Designed to optimize industrial processes across various sectors, the 8th-Axis Vertical Robot Transfer Unit (RTU-V) from Bishop-Wisecarver features a vertical travel length of up to 4 m, enabling a single small robot or cobot to cover large areas traditionally requiring multiple robots. This innovation not only boosts productivity but also offers considerable cost savings, making it an ideal solution for industries such as logistics, manufacturing, agriculture, packaging, and more. Extended reach allows robots to perform tasks on oversized workpieces, such as rocket tubes, boat hulls, and aerospace structures, with ease.
View the video.

UR AI Trainer for robotics: First lab-to-factory AI model trainer

Universal Robots unveiled the UR AI Trainer last week. Developed in collaboration with Scale AI, the AI Trainer marks a tectonic shift as robots move from pre-programmed applications to fully AI-driven tasks. These systems are powered by robust data generated in AI training cells where robots imitate humans.
Read the full article.

BLDC motors with advanced safety features built in

Dunker-motoren has built advanced safety functions directly into its BG75 and BG95 BLDC motors, so you no longer need a separate safety controller or complex wiring. This means faster installation, lower costs, and simpler designs. With features such as safe stop and speed control, plus secure digital communication, dSafe motors are ready for automation, robotics, and mobile systems worldwide. It's safety that scales with your future.
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Mobile robotic platform with contactless charging

MAXOLU-TION, an SEW-EURODRIVE company, has introduced the modular Mobile Robot Platform 1600 (MR P1600). It is designed to move heavy loads such as pallets through factories and warehouses, with less manual handling and more consistent material flow. The platform supports configurable load-handling options, including conveyor transfer, lift, drive-under, and precise docking, using standardized material transfer attachments or custom-engineered load handling. Max load is 1,600 kg.
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Configurable modular precision linear stages

PI's Modular Precision Linear (MPL) stage family is a configurable platform that simplifies specifying and integrating high-precision linear positioning systems. Engineers can select mechanical, drive, and feedback options online, creating application-specific stages without the cost of fixed designs. The MPL series offers 50- to 300-mm travel ranges and servo or stepper motor options -- with linear motors planned for future release -- while maintaining high precision, stiffness, and reliability.
Learn more.

New aircraft wing undergoes crucial NASA icing testing

By Brian Newbacher, NASA Glenn Research Center

In the future, aircraft with long, thin wings supported by aerodynamic braces could help airlines save on fuel costs. But those same wings could be susceptible to ice buildup. NASA researchers are currently working to determine if such an issue exists, and how it could be addressed.

Thomas Ozoroski, a researcher at NASA's Glenn Research Center in Cleveland, takes icing accretion measurements in October 2024 as part of transonic truss-braced wing concept research. Researchers at NASA Glenn conducted another test campaign in March 2025. [Credit: Image courtesy of NASA/By Jordan Cochran]

 

 

 

 

In the historic Icing Research Tunnel at NASA's Glenn Research Center in Cleveland, scientists and engineers are testing a concept for a transonic truss-braced wing. Their goal: collect important data to inform the design of these potential efficient aircraft of the future.

A transonic truss-braced wing generates less drag in flight compared to today's aircraft wings, so the aircraft burns less fuel. This revolutionary design could make the wing more prone to ice buildup, though, so it must undergo a series of rigorous tests to predict its safety and performance. The data the research team has collected so far suggests large sections of the frontmost part of the wing (also known as the leading edge) will require an ice protection system, similar to those found on some commercial aircraft.

NASA Glenn can simulate icing conditions in its Icing Research Tunnel to identify potential challenges for new aircraft designs. These tests provide important information about how ice builds up on wings and can help identify the most critical icing conditions for safety. All commercial aircraft must be approved by the Federal Aviation Administration to operate in all kinds of weather.

This artist's concept shows the transonic truss-braced wing concept. NASA's Advanced Air Transport Technology project is exploring the design, which involves a longer, thinner wing structure with struts to enhance aerodynamic efficiency and reduce fuel consumption. [Credit: Image courtesy of NASA]

 

 

 

 

This research is part of NASA's work to mature transonic truss-braced technology by looking at issues including safety and how future aircraft could be integrated into U.S. aviation infrastructure. Boeing is also working with NASA to build, test, and fly the X-66, a full-sized demonstrator aircraft with transonic truss-braced wings. Because the experimental aircraft will not be flown in icy conditions, tests in the Icing Research Tunnel are providing answers to questions about ice buildup.

Because of the thinness of the transonic truss-braced wing design, ice tends to build up during cold conditions, as seen during a test in October 2024. Researchers at NASA's Glenn Research Center in Cleveland conducted another test campaign in March 2025, collecting important data to ensure safety. [Credit: Image courtesy of NASA/By Jordan Cochran]

 

 

 

 

This work advances NASA's role in developing ultra-efficient airliner technologies that are economically, operationally, and environmentally sustainable. For about two decades, NASA has invested in research aimed at advancing transonic truss-braced wing technology to the point where private sector aeronautics companies can integrate it into commercial aircraft configurations. NASA invests in this research through initiatives including its Advanced Air Transport Technology project, which investigates specific performance aspects of transonic truss-braced wing concepts, such as icing. The Advanced Air Transport Technology project is part of NASA's Advanced Air Vehicles Program.

Read more NASA Glann news at nasa.gov/2025-news-releases/.

Published April 2025

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