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| May 13, 2025 | Volume 21 Issue 18 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Seifert Systems introduces PFAS-free SoliTherm® SlimLine NEO air conditioners using eco-friendly R290 refrigerant. These units offer high energy efficiency (EER up to 3.6) and a compact, under-8-in. internal depth. Featuring maintenance-free design with external or recessed mounting options, they deliver up to 8,500 BTU/hr, providing flexible cooling solutions for varied industrial enclosure needs. Several models available based on size/cooling capacity needs.
Learn more and see all your options.
Born from U.S. Army requirements for rotorcraft inspection, the GelSight Modulus 3D surface measurement system has surpassed 100 units sold to commercial and Department of Defense customers. The handheld, micron-scale tool with interchangeable probe tips delivers fast, high-res measurements in places traditional tools can't reach.
Read the full article.
Cold Metal Fusion is an open industry standard for sinter-based metal additive manufacturing. It combines polymer SLS design freedom with reliable debinding and sintering workflows, enabling complex geometries, lightweighting, lattice structures, conformal cooling channels, and high-precision metal parts with predictable shrink behavior. Now available from TriMech Group, this process offers a faster, cost-effective way to produce strong, high-performance metal parts.
Learn more from TriMech Group.
INSACO has a new capability where they can machine an internal thread in ceramic, sapphire, quartz, and other very hard materials. This advance pushes the boundaries of what's possible to support advanced applications that demand high precision and complexity. Ultra-hard materials are alternatives for when metal can't do the job. Ideal for aerospace, medical, and industrial applications.
Learn more. Video available on right side of page.
Designed as a unique alternative in assemblies for the automotive and consumer electronics markets, the ClampDisk Press-on Fastener is a newer offering from PennEngineering that delivers a fast, simple way to achieve sheet-to-sheet clamped fastening while replacing the use of standard screws, nuts, and adhesives. ClampDisk eliminates over-installation, cross-threading, stripped screw heads, broken screws, and damaged product. This fastener can be removed easily with a sharp-edged tool.
See how ClampDisk works.
Henkel's Technomelt PUR 9015 BV/WV is a polyurethane hotmelt adhesive providing high initial strength and long-term durability for glass and large-panel appliance assembly. It enables immediate handling, excellent substrate adhesion, and high thermal resistance, while supporting automated, cost-efficient production. It offers a flexible solution for high-reliability manufacturing.
Learn more.
Traditionally, OEMs source metal inserts and insert molding services separately. Not anymore. Plastics manufacturers and injection molders are now taking on more of the sourcing responsibility for insert molded parts, and they are partnering with Boker's, who has a long-term proven record for delivering precision stampings with quick turnaround times and ensuring metal inserts are mold-ready upon delivery. Boker's has immediate access to over 2,000 commonly specified and hard-to-find materials.
Learn more.
Shaftloc is a unique, reusable locking device for securely mounting mechanical components like gears and sprockets onto shafts without the need for keyways, set screws, or adhesives. Its simple, two-piece design offers a cost-effective alternative to traditional fasteners, providing high clamping force and vibration resistance. Installed with standard tools, Shaftloc is perfect for designers seeking flexible, hubless mounting solutions. Available in four styles.
Learn more from SDP/SI.
Master Bond EP54TC is a two-component epoxy engineered for heat-sink bonding and thermal management applications. Featuring the highest thermal conductivity in the Master Bond electrically insulating portfolio, it delivers exceptional heat dissipation while remaining electrically non-conductive and compliant with ASTM E595 NASA low outgassing requirements. It supports thin bond lines and efficient void filling to maximize thermal performance.
Learn more.
From prototyping to tooling or batch production of end-use parts, the Studio System 2 from Desktop Metal brings metal 3D printing to any office, studio, or lab setting. This powder- and laser-free system consists of an easy-to-adopt two-step process: print using pre-bound metal rod feedstock and then sinter. It requires minimal training and operator intervention. Combined with next-gen Separable Supports and a software-controlled workflow, the Studio System makes metal 3D printing simpler than ever. This platform offers more materials than any other metal extrusion 3D-printing system on the market, including Inconel 625, titanium (Ti64), copper, tool steels, and stainless steels.
View the video and learn more.
Industrial 3D-printing supplier EOS has added four new metal additive manufacturing materials to its portfolio: an iron-nickel alloy that boasts stability under fluctuating temps, a nickel alloy with high strength and extreme corrosion resistance, a low-alloyed steel prized for its high toughness and strength, and an industrial-grade stainless steel. Each has been optimized for EOS Laser Powder Bed Fusion systems.
Get all the details.
Braking systems for off-highway equipment are commonly designed to be hydraulically actuated, but without an additional fail-safe system, this design alone has limited reliability. If a hydraulic seal is compromised, or the hydraulic cylinder loses pressure for any reason, the brakes fail. One solid mechanical back-up design uses SPIROL disc springs.
Read the full article.
Emerson's new Branson Polaris Ultrasonic Welding Platform offers a highly configurable, smart solution for advanced manufacturing. It features secure connectivity and real-time control to join diverse materials, from medical devices to food packaging. With adaptable power supplies and actuators, the system scales from benchtop lab trials to fully automated production lines, optimizing footprint and data storage to meet complex application needs.
Learn more.
Kudos to SPIROL! The engineered fasteners manufacturer has received the 2025 Supplier Excellence Recognition Award from Caterpillar Inc. This prestigious award recognizes suppliers who demonstrate world-class performance and a sustained commitment to quality, delivery, and operational excellence.
Read the full article.
The SLIC Pin (Self-Locking Implanted Cotter Pin) from Pivot Point is a pin and cotter all in one. This one-piece locking clevis pin is cost saving, fast, and secure. It functions as a quick locking pin wherever you need a fast-lock function. It features a spring-loaded plunger that functions as an easy insertion ramp. This revolutionary fastening pin is very popular and used successfully in a wide range of applications.
Learn more.
Around the world, some 33% of children and youth over the age of 5 are nearsighted. Scientific studies predict that this figure could rise by 7% between now and 2050. That means with increasing age, more than 740 million children could also suffer from the potential long-term consequences of nearsightedness: retinal detachment, cataracts, or macular degeneration.
To go beyond merely correcting vision and also help slow or prevent the progression of nearsightedness and potential long-term consequences, microlenses are already in use in special eyeglasses for children. A superimposed focal point on the periphery allows the lenses to slow the elongation of the eyeball that triggers the progression of myopia.
Researchers at Fraunhofer Institute for Microstructure of Materials and Systems (IMWS) in Germany have devised a new method of producing microlenses individually and at lower cost. Using a technique called "laser swelling," a focused infrared laser is beamed at plastics used for eyeglasses. The laser, which functions as a local heat source, excites water molecules present inside the polymer. This causes the molecules to start to move, creating internal pressure that can only discharge upward. The process forms a little bump on the surface that remains after the laser treatment: a microlens or lenslet.

The laser swelling method can be used to produce microlenses and arrange them with great flexibility on eyeglass polymers. [Credit: © Fraunhofer IMWS]
"The laser beam can be positioned with great accuracy on surfaces, so we can produce significantly smaller microlenses than is possible with previously existing methods," says Prof. Thomas Hoche, the initiator of the technology and head of the Optical Materials and Technologies business unit at Fraunhofer IMWS. "That means the microlenses can be arranged with great flexibility on eyeglasses, so they can be tailored individually to a wide range of use cases."
In addition to individualization, laser swelling carries other crucial advantages in comparison to the injection molding method used to date. In this method, the polymer is pressed into a die made of glass or metal and subsequently released from the mold -- a technique that is laborious and time consuming, and the tools it relies on need to be cleaned and replaced over time. By contrast, laser swelling does not require any tools. The process is entirely touchless, and since no material is removed, no microplastics are formed, either.
"Laser swelling also gives us a lot of flexibility in terms of the size and shape of the microlenses. From spherical to aspheric and even cylindrical lenses, anything is possible," Hoche says.
Hoche explains that laser swelling can be used in a wide range of fields, such as for creating microlenses on intraocular lenses, for microfluidic components, to improve the adhesive properties of polymer surfaces, or for compact microscopes. The method could also be used to discreetly mark medical products such as syringes. Medications or vaccines could be given a code that contains a tracking number and is only visible with the right lighting, for example. The code could tell whether the product is genuine.
Hoche and his team have applied for intellectual property rights worldwide for laser swelling and are currently working on the technology's commercialization process. They are still focusing primarily on the eyeglass market.
"Corrective eyewear that can be tailored individually to the needs of certain occupational groups is our vision," Hoche says.
Source: Fraunhofer Institute
Published May 2025