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| May 27, 2025 | Volume 21 Issue 20 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Optical Gaging Products has introduced the SmartScope® E18, a compact, benchtop video measurement system. Featuring a 12" x 12" stage, IntelliCentric™-E fixed-lens optics, and VIRTUAL ZOOM™ technology, it offers fully automatic 3-axis performance without taking up floor space. Standard LED lighting, a rigid fixed-bridge design, optional touch probes, and advanced metrology software ensure accurate, repeatable inspection.
Learn more.
For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.
Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.
Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.
Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.
You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.
Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.
Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m2 of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.
BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.
With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.
The "one-of-a-kind" phenomenon was observed in ordinary graphite.
By Jennifer Chu, MIT
Magnets and superconductors go together like oil and water -- or so scientists have thought. But a new finding by MIT physicists is challenging this century-old assumption.
In a paper appearing May 22 in the journal Nature, the physicists report that they have discovered a "chiral superconductor" -- a material that conducts electricity without resistance, and also, paradoxically, is intrinsically magnetic. What's more, they observed this exotic superconductivity in a surprisingly ordinary material: graphite, the primary material in pencil lead.
An illustration depicts pairs of superconducting electrons in rhombohedral graphene (the middle lattice structure) that spin in clockwise or counterclockwise direction (corresponding to blue and red colors). The electron pairs exhibit properties of magnetism and superconductivity that were not thought to co-exist in one material. The electronic state represents a new form of magnetic superconductor. [Image credit: Sampson Wilcox, Research Laboratory of Electronics/Courtesy of MIT]
Graphite is made from many layers of graphene -- atomically thin, lattice-like sheets of carbon atoms -- that are stacked together and can easily flake off when pressure is applied, as when pressing down to write on a piece of paper. A single flake of graphite can contain several million sheets of graphene, which are normally stacked such that every other layer aligns. But every so often, graphite contains tiny pockets where graphene is stacked in a different pattern, resembling a staircase of offset layers.
The MIT team has found that when four or five sheets of graphene are stacked in this "rhombohedral" configuration, the resulting structure can exhibit exceptional electronic properties that are not seen in graphite as a whole.
In their new study, the physicists isolated microscopic flakes of rhombohedral graphene from graphite and subjected the flakes to a battery of electrical tests. They found that when the flakes are cooled to 300 millikelvins (about -273 degrees Celsius), the material turns into a superconductor, meaning that any electrical current passing through the material can flow through without resistance.
They also found that when they swept an external magnetic field up and down, the flakes could be switched between two different superconducting states, just like a magnet. This suggests that the superconductor has some internal, intrinsic magnetism. Such switching behavior is absent in other superconductors.
"The general lore is that superconductors do not like magnetic fields," says Long Ju, assistant professor of physics at MIT. "But we believe this is the first observation of a superconductor that behaves as a magnet with such direct and simple evidence. And that's quite a bizarre thing, because it is against people's general impression on superconductivity and magnetism."
Ju is senior author of the study, which includes MIT co-authors Tonghang Han, Zhengguang Lu, Zach Hadjri, Lihan Shi, Zhenghan Wu, Wei Xu, Yuxuan Yao, Jixiang Yang, Junseok Seo, Shenyong Ye, Muyang Zhou, and Liang Fu, along with collaborators from Florida State University, the University of Basel in Switzerland, and the National Institute for Materials Science in Japan.
Graphene twist
In everyday conductive materials, electrons flow through in a chaotic scramble, whizzing by each other, and pinging off the material's atomic latticework. Each time an electron scatters off an atom, it has, in essence, met some resistance, and loses some energy as a result, normally in the form of heat. In contrast, when certain materials are cooled to ultracold temperatures, they can become superconducting, meaning that the material can allow electrons to pair up, in what physicists term "Cooper pairs." Rather than scattering away, these electron pairs glide through a material without resistance. With a superconductor, then, no energy is lost in translation.
Since superconductivity was first observed in 1911, physicists have shown many times over that zero electrical resistance is a hallmark of a superconductor. Another defining property was first observed in 1933, when the physicist Walther Meissner discovered that a superconductor will expel an external magnetic field. This "Meissner effect" is due in part to a superconductor's electron pairs, which collectively act to push away any magnetic field.
Physicists have assumed that all superconducting materials should exhibit both zero electrical resistance and a natural magnetic repulsion. Indeed, these two properties are what could enable Maglev, or "magnetic levitation" trains, whereby a superconducting rail repels and therefore levitates a magnetized car.
Ju and his colleagues had no reason to question this assumption as they carried out their experiments at MIT. In the last few years, the team has been exploring the electrical properties of pentalayer rhombohedral graphene. The researchers have observed surprising properties in the five-layer, staircase-like graphene structure, most recently that it enables electrons to split into fractions of themselves. This phenomenon occurs when the pentalayer structure is placed atop a sheet of hexagonal boron nitride (a material similar to graphene), and slightly offset by a specific angle, or twist.
Curious as to how electron fractions might change with changing conditions, the researchers followed up their initial discovery with similar tests, this time by misaligning the graphene and hexagonal boron nitride structures. To their surprise, they found that when they misaligned the two materials and sent an electrical current through, at temperatures less than 300 millikelvins, they measured zero resistance. It seemed that the phenomenon of electron fractions disappeared, and what emerged instead was superconductivity.
The researchers went a step further to see how this new superconducting state would respond to an external magnetic field. They applied a magnet to the material, along with a voltage, and measured the electrical current coming out of the material. As they dialed the magnetic field from negative to positive (similar to a north and south polarity) and back again, they observed that the material maintained its superconducting, zero-resistance state, except in two instances, once at either magnetic polarity. In these instances, the resistance briefly spiked before switching back to zero and returning to a superconducting state.
"If this were a conventional superconductor, it would just remain at zero resistance, until the magnetic field reaches a critical point, where superconductivity would be killed," Zach Hadjri, a first-year student in the group, says. "Instead, this material seems to switch between two superconducting states, like a magnet that starts out pointing upward and can flip downwards when you apply a magnetic field. So it looks like this is a superconductor that also acts like a magnet. Which doesn't make any sense!"
"One of a kind"
As counterintuitive as the discovery may seem, the team observed the same phenomenon in six similar samples. They suspect that the unique configuration of rhombohedral graphene is the key. The material has a very simple arrangement of carbon atoms. When cooled to ultracold temperatures, the thermal fluctuation is minimized, allowing any electrons flowing through the material to slow down, sense each other, and interact.
Such quantum interactions can lead electrons to pair up and superconduct. These interactions can also encourage electrons to coordinate. Namely, electrons can collectively occupy one of two opposite momentum states or "valleys." When all electrons are in one valley, they effectively spin in one direction, versus the opposite direction. In conventional superconductors, electrons can occupy either valley, and any pair of electrons is typically made from electrons of opposite valleys that cancel each other out. The pair overall, then, has zero momentum and does not spin.
In the team's material structure, however, they suspect that all electrons interact such that they share the same valley or momentum state. When electrons then pair up, the superconducting pair overall has a "non-zero" momentum, and spinning, that, along with many other pairs, can amount to an internal, superconducting magnetism.
"You can think of the two electrons in a pair spinning clockwise, or counterclockwise, which corresponds to a magnet pointing up, or down," Tonghang Han, a fifth-year student in the group, explains. "So we think this is the first observation of a superconductor that behaves as a magnet due to the electrons' orbital motion, which is known as a chiral superconductor. It's one of a kind. It is also a candidate for a topological superconductor which could enable robust quantum computation."
"Everything we've discovered in this material has been completely out of the blue," says Zhengguang Lu, a former postdoc in the group and now an assistant professor at Florida State University. "But because this is a simple system, we think we have a good chance of understanding what is going on and could demonstrate some very profound and deep physics principles."
"It is truly remarkable that such an exotic chiral superconductor emerges from such simple ingredients," adds Liang Fu, professor of physics at MIT. "Superconductivity in rhombodedral graphene will surely have a lot to offer."
Published May 2025