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| June 24, 2025 | Volume 21 Issue 24 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Inbolt is launching two new capabilities that complete the company's AI Vision Model for robot guidance at Automate 2026 in Chicago, June 22-25. With Robot Programming and Robot Control, Inbolt covers the full path from virtual commissioning to adaptive robot motion control, for stationary and moving-line applications. It's one platform from perception to motion -- on the robots manufacturers already own.
Read the full article.
The engineers at Tolomatic provide their Top 10 Tips for specifying electric rod-style actuators, which have a higher initial cost, more advanced design, and more predictable performance compared to fluid power cylinders. This is a really thorough presentation filled with useful information.
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Motion Solutions delivers high-speed, high-accuracy XY scanning solutions optimized for OEM integration. These rigid, modular platforms provide stable, repeatable multi-axis motion control, ensuring faster throughput and precise positioning for advanced workflows. Ideal for automated microscopy, digital pathology, and spatial biology, the scalable design supports flexible travel lengths and custom configurations to seamlessly optimize your system.
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Is your business looking to install or upgrade a palletizing system, but you don't know where to start? Marc Giguère from Robotiq does a comprehensive run-through of options including a fully engineered system, a cobot, or a plug-and-play setup. A lot depends on your production volume, budget, available space, and need for flexibility. Systems are compared and contrasted. Fastest ROI? The best lean system? What works for high throughput? Find out these answers and more, complete with an available buyer's guide chart.
Read the Robotiq article.
At IMTS 2026, Mitsubishi Electric Automation will feature live demonstrations of LoadMate Plus and ARIA, two pre-engineered robotic machine tending solutions designed to help manufacturers automate CNC mills and lathes with confidence, flexibility, and scalability. LoadMate Plus is designed for quick setup and long-term deployment at a single machine. ARIA is a compact, configurable, and mobile solution for mill and lathe tending in space-constrained environments.
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PI, a global leader in precision motion control and nanoposi-tioning solutions, provides a large selection of piezo ceramic linear actuators for different size, speed, and force applications. At the top end of the force spectrum is the N-216 PiezoWalk Linear Actuator, a high-load, high-precision linear actuator designed for applications that require many millimeters of travel, high force, and extremely stable nanometer-class positioning. PiezoWalk technology offers significant advantages over traditional motorized actuators in precision, stability, and energy efficiency. Its non-magnetic drive principle and strong radiation-environment performance provide additional benefits.
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It can be tough to find manpower to help build large solar farms. Watch how KUKA robots help workers for Sunstall, a construction company based in Novato, CA, that specializes in ground-mount systems for large solar utility sites. With each module weighing 70 to 80 lb, moving solar units can get tiring fast. Safety is an issue too. Cosmic Robotics (San Francisco) helped design and build the mobile system, which uses a KUKA KR 70 to do the heavy lifting of the panels and places them onto the racking with millimeter precision. [Credit: Video screenshot courtesy of KUKA Robotics]
View the video.
Neugart's new NDFC gearbox series expands its delta robot portfolio, balancing cost efficiency with reliability. Positioned below the NDF series, it features a proven output stage, robust sealing, and a dynamic clamping system. Available in three sizes (064, 090, 110) with ratios from 16 to 100, it offers adjustable backlash to optimize savings. Ideal for food, beverage, and packaging applications.
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The new FAULHABER DualGear drive system optimizes automated warehouse logistics, enabling two synchronous, powerful movements in one compact unit. Combining a BX4 motor with two GPT planetary gearheads, it is ideal for storage/retrieval machines and autonomous logistics. Hall sensors ensure exact positioning for compact, efficient, and reliable performance in demanding, small-space environments.
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NORD DRIVE-SYSTEMS' NORDAC LINK motor starters, plus NORDAC LINK and NORDAC FLEX variable frequency drives, feature a plug-and-play design for rapid commissioning and high system availability. With onboard AS-Interface (ASi) functionality, these modular products integrate seamlessly into existing or new systems, supporting ASi standards V2.0 and V3.0 with integrated follower profiles for connectivity.
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Del-Tron's USA-made, non-magnetic ball slides prevent magnetic interference in medical, semiconductor, military, and laser applications. Featuring silicon nitride ceramic bearings, titanium shafts, aluminum components, and brass fasteners, these lightweight slides come in seven sizes with travels from .5 to 12 in., providing an ideal solution for sensitive environments.
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Renishaw will highlight its latest solutions for maximizing robot performance and manufacturing efficiency at Automate 2026, taking place June 22-25 at McCormick Place in Chicago. Highlights will be demonstrations of its Robot Calibration System for cell recovery and in-field robot calibration, the Equator-X dual-method gauging system for high-throughput production environments, and position and motion control encoders.
Read the full article.
The Elmo advanced Titanium line of harsh-environment servo drives offers optimal performance with advanced power density, providing exceptional intelligent and compact servo drives that are operational within minutes. These single-axis and multi-axis servo drives, featuring top-performance multi-core processors, deliver superior productivity, Functional Safety, advanced networking, and local intelligence in a compact package for operation in extreme conditions.
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From paper mills and textiles to sheet metal and plastics manufacturing, winding and unwinding mechanisms play critical parts in many industries. Jonathan Bullick from KEB America examines the automation architecture behind industrial winding applications, with particular emphasis on motor selection, variable frequency drive (VFD) configuration, and control system design. Tension, winding loads, torque speed, regen energy, bus load sharing, and more are all addressed in this excellent technical overview.
Read the KEB America article.
Powered by Siemens' SINUMERIK ONE CNC platform and Ingersoll's MasterPrint® industrial 3D printer, a new generation of deployable machines is bringing additive and subtractive manufacturing directly to the point of use for defense, disaster relief, and infrastructure and industry.
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By Yasmin Ahmed Salem, Max Planck Institute for Sustainable Materials
Aluminum alloys are well known for their low weight and corrosion resistance, making them ideal candidates for applications in a low-carbon economy -- from lightweight automobiles to tanks for storing green hydrogen. However, their widespread application is limited by a key challenge: They suffer from embrittlement, leading to cracking and failure when exposed to hydrogen.
Alloys resistant to hydrogen embrittlement have traditionally been rather soft, limiting their application in hydrogen-related technologies that require high strength. Now, researchers from the Max Planck Institute for Sustainable Materials in Germany, together with partners from China and Japan, have developed a new alloy design strategy that overcomes this dilemma. Their approach enables both exceptional strength and superior resistance to hydrogen embrittlement, paving the way for safer and more efficient aluminum components in the hydrogen economy. They have published their results in the journal Nature.
Dual nanoprecipitates trap hydrogen and boost strength
At the heart of the breakthrough is a complex, size-sieved precipitation strategy in scandium-added aluminum-magnesium alloys. Through a two-step heat treatment, the researchers engineered fine Al3Sc nanoprecipitates on which a shell of a highly structurally complex Al3(Mg,Sc)2 forms in-situ. These dual nanoprecipitates are distributed throughout the alloy to serve two key roles: the Al3(Mg,Sc)2 phase traps hydrogen and enhances resistance against hydrogen embrittlement, while the fine Al3Sc particles boost strength.
"Our new design strategy solves this typical tradeoff. We no longer have to choose between high strength and hydrogen resistance -- this alloy delivers both," says Baptiste Gault, group leader at the Max Planck Institute for Sustainable Materials.
The results are compelling: a 40% increase in strength and a five-fold improvement in hydrogen embrittlement resistance compared to scandium-free alloys. The material even achieves a record uniform tensile elongation in hydrogen-charged aluminum alloys at even relatively high hydrogen loading -- an indicator of excellent ductility under hydrogen exposure.
Atom probe tomography measurements carried out at the Max Planck Institute for Sustainable Materials were essential in verifying the role of the Al3(Mg,Sc)2 phase in hydrogen trapping at the atomic level, offering insights into how the alloy design works on a fundamental scale. Experiments carried out at the partner institutes included electron microscopy and simulation.
The researchers tested their approach across various Al alloy systems, and also demonstrated scalability by using water-cooled copper mold casting and thermomechanical processing methods that align with current industrial standards. This research lays the groundwork for a new generation of aluminum materials tailored for the demands of a hydrogen-powered future -- safe, strong, and ready for industrial use.
Published June 2025