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| November 11, 2025 | Volume 21 Issue 42 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.
With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.
The Omron VHV5 Barcode Reader now combines high-performance barcode reading and calibrated ISO verification in one device. Replacing offline sample checks, it delivers 100% inline verification at production speeds up to 1,200 parts per minute. With flexible lighting, the VHV5 easily inspects labels and Direct Part Marks, even on challenging curved or irregular surfaces.
Learn more.
Antaira Technologies breaks down 10 mission-critical capabilities separating industrial-grade switches from commercial compromises. Even if you aren't in IT engineering, you will find valuable networking knowledge in this guide to protect vital infrastructure.
Read the full article.
At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.
OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.
Bristol Instruments has released the OM 403UNI Series displays/ controllers, allowing users to monitor two or three simultaneous functions. Configured via OM Link software or front-panel buttons, they feature four- or six-digit displays with +/-0.05% of f.s. range accuracy. They function as numeric/bar-graph displays, controllers, data recorders, or accumulators. Additionally, they detect and alert users to error conditions like broken sensor wires.
Learn more.
As enterprises transition from PoC to real-world edge AI deployment, Aetina has launched its Mini Series Edge AI systems. Powered by NVIDIA Jetson Orin Nano and NX modules, these compact, fanless systems deliver high-performance vision and generative AI inference. Engineered for demanding industrial environments, they offer flexible camera connectivity, space-saving designs, and long-term reliability to accelerate smart infrastructure.
Learn more.
On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.
FUTEK's IDC150 Signal Conditioner packages high-performance signal conditioning in a rugged aluminum enclosure. Built for engineers needing accurate, synchronized data from strain gauge sensors, it fits prototyping and lab environments. The device connects seamlessly to existing setups and pairs with SENSIT software and Python APIs. It is ideal for compact, high-performance digital sensor evaluation.
Learn more.
"Gyromorphs" -- materials that combine properties of liquids and crystals -- have chip capabilities essential to the design of cutting-edge computers that use light instead of electricity.
Researchers have been developing computers that deploy light, or photons, rather than electricity to power storage and calculations. These light-based computers have the potential to be more energy efficient than traditional computers while also running calculations at greater speeds.
However, a major challenge in the production of light-based computers -- still in their infancy -- is successfully rerouting microscopic light signals on a computer chip with minimal loss in signal strength. This is fundamentally a materials-design problem. These computers require a lightweight material to block additional light from all incoming directions -- what's known as an "isotropic bandgap material" -- in order to maintain signal strength.
Scientists at New York University (NYU) recently reported the discovery of "gyromorphs" -- a material that combines the seemingly incompatible properties of liquids and crystals. This material performs better than any other known structure in blocking light from all incoming angles. The breakthrough, described in the journal Physical Review Letters, marks an innovative way to control optical properties and to potentially advance the capabilities of light-based computers.
"Gyromorphs are unlike any known structure in that their unique makeup gives rise to better isotropic bandgap materials than is possible with current approaches," says Stefano Martiniani, an assistant professor of physics, chemistry, mathematics, and neural science, and the paper's senior author.

Illustration of a 60-fold gyromorph's properties. Top row: Structure of the gyromorph. Left: Structure factor. Right: Pair correlation function. Bottom row: Optical properties. Left: Polarized light beam fully reflected by a gyromorph. Right: Density of states depletion in the gyromorph. [Credit: Image courtesy of The Martiniani lab at NYU]
In designing isotropic bandgap materials, scientists have frequently turned to quasicrystals -- first conceived by physicists Paul Steinhardt and Dov Levine in the 1980s and simultaneously observed in experiments by Dan Schechtman, who received the Nobel Prize in Chemistry in 2011. Quasicrystals have a mathematical order to their structure, but, unlike a crystal, one that does not repeat.
However, there is an unfortunate tradeoff in quasicrystals, the NYU researchers note: They either block out light completely, but only from a few directions, or they attenuate light from all directions, but they do not quite block it. That is why scientists have continued to seek alternative materials that can block out signal-sapping light.
In the Physical Review Letters work, the NYU researchers created "metamaterials," which are engineered materials with properties stemming from their structure rather than their chemical nature. However, a challenge in creating metamaterials is first understanding how their structure gives rise to physical properties of interest.
To address these challenges, the scientists developed an algorithm to design disordered structures that were functional. In doing so, they discovered a novel form of "correlated disorder" -- materials that are neither fully disordered nor fully ordered.
"Think of trees in a forest -- they grow at random positions, but not completely random because they're usually a certain distance from one another," explains Martiniani. "This new pattern, gyromorphs, combines properties that we believed to be incompatible and displays a function that outperforms all ordered alternatives, including quasicrystals."
The researchers noticed that every single isotropic bandgap material had a structural signature in common.
"We wanted to make this structural signature as pronounced as possible," adds Mathias Casiulis, a postdoctoral fellow in NYU's Department of Physics and the paper's lead author. "The result was a new class of materials -- gyromorphs -- that reconcile seemingly incompatible features.
"This is because gyromorphs don't have a fixed, repeating structure like a crystal, which gives them a liquid-like disorder, but, at the same time, if you look at them from a distance they form regular patterns. These properties work together to create bandgaps that lightwaves can't penetrate from any direction."
Source: New York University
Published November 2025