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| April 28, 2026 | Volume 22 Issue 16 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
THK's Pick-and-Place Robot PPR is a robot that can pick up delicate or minute workpieces such as electronic components and quickly and accurately transfer and assemble them to the base. In addition to the basic movements of raising, lowering, and rotating, various sensors (such as a force sensor), solenoid valves, and controller are all in one unit. The PPR is a process-optimized robot that can improve the production speed of the parts assembly processes and reduce work damage.
Learn more.
FANUC America demonstrated the future of manufacturing at IMTS 2026 last week, showcasing how Physical AI-powered automation integrates advanced CNC, machining, and robotics to boost productivity and speed deployment. One highlight was the debut of the ROBODRILL DC Series machining centers -- including the high-speed D54CS and D74CS models -- alongside interactive demonstrations featuring collaborative robots, robotic welding, material joining, painting, and assembly technology.
See all the FANUC new tech featured at IMTS.
PI (Physik Instrumente) is expanding its Bi-Phase Inertia Drive (BIX) technology with new motor architectures for compact, high-precision nanopositioning applications. Based on the piezo stick-slip principle, BIX stages replace conventional single actuators with two synchronized multilayer piezo actuators. This compact design delivers precise, repeatable motion while maintaining piezo inertia self-locking.
Learn more about this technology.
Redesigned from controller to tool flange, the new Gen 7 robot platform is out-of-the-box AI-ready, giving companies the modern software tools and next-level connectivity they need to confidently take AI from the lab into industrial operations. Gen 7 represents a unified system upgrade designed to make even the most demanding tasks and setups easier. See all the new features -- they are significant.
Read the full article.
Zero-Max's new CD Power-Series Flexible Shaft Couplings feature ISO Flange Adaptors matching ISO 9409-1 patterns on gear reducers and robotics. Eliminating custom transitions, this direct connection enhances torsional stiffness and positioning accuracy while saving space, weight, and inertia. Offering continuous torque up to 65,000 in.-lb and versatile hub options, these compact couplings deliver high power density.
Learn more.
maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.
Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.
The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.
Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.
SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
Learn more.
PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
Learn more.
NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.
Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.
The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
Learn more.
FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.
By U.S. Army Capability Program Executive, Aviation
The U.S. Army has officially taken possession of a groundbreaking H-60Mx Black Hawk helicopter upgraded for autonomous or piloted flight. This next-generation, optionally piloted vehicle now begins a rigorous testing phase, marking a pivotal moment in the Army's push to build a safer, smarter, and more versatile helicopter fleet for the future.

The Army recently received the groundbreaking H-60Mx Black Hawk helicopter, a next-generation optionally piloted vehicle that, in one scenario, can be controlled via a tablet. [Credit: Photo courtesy of U.S. Army]
This achievement is not an overnight success. It is the result of more than a decade of pioneering work in autonomous flight. The technology at the heart of this helicopter originated from the Defense Advanced Research Projects Agency's (DARPA) Aircrew Labor In-Cockpit Automation System program. The ALIAS program began over 10 years ago. It was founded on the visionary goal of creating a removable kit for existing aircraft that would provide a high degree of automation. The goal was to reduce the complexity of flying, enhance safety, and allow pilots to focus on higher-level mission tasks.
A military aircraft manufacturing company (Sikorsky, utilizing its MATRIX autonomy suite) partnered with the research agency on this effort. As a direct result, the company developed technology that enables rotary and fixed-wing aircraft to be flown with and without people on board. After years of successful demonstrations on both commercial and military aircraft, the technology has matured. It is now a reliable system, ready for formal military evaluation.
A smarter generation of aircraft
At its heart, this is no ordinary Black Hawk. The revolutionary technology serves as the aircraft's powerful flight control and autonomy system. Functioning like a highly advanced digital co-pilot, the system can manage the most complex tasks of flight, from takeoff to landing. This allows the helicopter to perform missions completely on its own or with a remote crew supervising from a secure ground station, offering unprecedented flexibility.
This advanced capability is delivered through the ALIAS optionally piloted vehicle kit. This comprehensive package includes the system's autonomy mission manager, which serves as the brain of the operation, and a software development kit (SDK). The SDK is a crucial feature that allows third-party software and new sensor technologies to be integrated, opening the door for continuous innovation. This kit approach provides a critical pathway to adapt sophisticated autonomy to existing aircraft, significantly reducing the time and cost required to field this game-changing technology across the fleet.

The H-60Mx Black Hawk helicopter has been upgraded for autonomous or piloted flight. [Credit: Photo courtesy of U.S. Army]
A key part of this upgrade is replacing the helicopter's traditional mechanical flight controls with a modern, fly-by-wire electronic system. This makes the aircraft significantly more stable and easier to handle, particularly in challenging conditions with low visibility. By automating difficult maneuvers, the system dramatically reduces pilot workload, allowing the crew to focus less on the mechanics of flying and more on managing the critical mission at hand.
The path forward
In the coming months, Army test pilots and engineers will put the optionally piloted Black Hawk through its paces. These tests will check how well the aircraft can be controlled from the ground. They will examine how well the aircraft performs complex, real-world mission scenarios independently. The Army will also evaluate how this technology can keep soldiers safer and more effective.
This single helicopter leads a much broader vision. It is the primary testbed for the Army's Strategic Autonomy Flight Enabler program. The goal of SAFE is to develop a universal and scalable autonomy kit. This kit could be installed across the Army's entire fleet of Black Hawk helicopters and integrated into future aircraft designs.
Partners in Texas are collaborating on the ALIAS autonomy technology. The state is sponsoring a multiyear autonomy testbed effort through Texas A&M University's George H.W. Bush Combat Development Complex. This effort uses modified UH-60L Black Hawks. The aim is to determine the value of autonomous aircraft for wildland firefighting and related state missions.
By proving this technology, the Army aims to unlock a new era of aviation that will not only save lives but also ensure that critical missions can be completed under any circumstance. The delivery of the first optionally piloted Black Hawk is more than a hardware handover. It is a tangible step toward a future in which technology and soldiers work together in powerful new ways to ensure mission success.
Published April 2026