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| October 23, 2012 | Volume 08 Issue 40 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.
With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.
The Omron VHV5 Barcode Reader now combines high-performance barcode reading and calibrated ISO verification in one device. Replacing offline sample checks, it delivers 100% inline verification at production speeds up to 1,200 parts per minute. With flexible lighting, the VHV5 easily inspects labels and Direct Part Marks, even on challenging curved or irregular surfaces.
Learn more.
Antaira Technologies breaks down 10 mission-critical capabilities separating industrial-grade switches from commercial compromises. Even if you aren't in IT engineering, you will find valuable networking knowledge in this guide to protect vital infrastructure.
Read the full article.
At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.
OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.
Bristol Instruments has released the OM 403UNI Series displays/ controllers, allowing users to monitor two or three simultaneous functions. Configured via OM Link software or front-panel buttons, they feature four- or six-digit displays with +/-0.05% of f.s. range accuracy. They function as numeric/bar-graph displays, controllers, data recorders, or accumulators. Additionally, they detect and alert users to error conditions like broken sensor wires.
Learn more.
As enterprises transition from PoC to real-world edge AI deployment, Aetina has launched its Mini Series Edge AI systems. Powered by NVIDIA Jetson Orin Nano and NX modules, these compact, fanless systems deliver high-performance vision and generative AI inference. Engineered for demanding industrial environments, they offer flexible camera connectivity, space-saving designs, and long-term reliability to accelerate smart infrastructure.
Learn more.
On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.
FUTEK's IDC150 Signal Conditioner packages high-performance signal conditioning in a rugged aluminum enclosure. Built for engineers needing accurate, synchronized data from strain gauge sensors, it fits prototyping and lab environments. The device connects seamlessly to existing setups and pairs with SENSIT software and Python APIs. It is ideal for compact, high-performance digital sensor evaluation.
Learn more.
As part of ongoing research to help prevent and mitigate disruptions to computer networks on the Internet, researchers at Sandia National Laboratories in California have turned their attention to smartphones and other hand-held computing devices.
Sandia cyber researchers linked together 300,000 virtual hand-held computing devices running the Android operating system so they can study large networks of smartphones and find ways to make them more reliable and secure. Android dominates the smartphone industry and runs on a range of computing gadgets.

Sandia's David Fritz holds two Android smartphones, representing the virtual network of 300,000 such devices that he and other researchers are using to advance understanding of malicious computer networks on the Internet. [Photo by Dino Vournas]
The work is expected to result in a software tool that will allow others in the cyber research community to model similar environments and study the behaviors of smartphone networks. Ultimately, the tool will enable the computing industry to better protect hand-held devices from malicious intent.
The project builds on the success of earlier work in which Sandia focused on virtual Linux and Windows desktop systems.
"Smartphones are now ubiquitous and used as general-purpose computing devices as much as desktop or laptop computers," said Sandia's David Fritz. "But even though they are easy targets, no one appears to be studying them at the scale we're attempting."
The Android project, dubbed MegaDroid, is expected to help researchers at Sandia and elsewhere who struggle to understand large-scale networks. Soon, Sandia expects to complete a sophisticated demonstration of the MegaDroid project that could be presented to potential industry or government collaborators.
The virtual Android network at Sandia, said computer scientist John Floren, is carefully insulated from other networks at the Labs and the outside world, but can be built up into a realistic computing environment. That environment might include a full domain name service (DNS), an Internet relay chat (IRC) server, a Web server, and multiple subnets.
A key element of the Android project, Floren said, is a "spoof" Global Positioning System (GPS). He and his colleagues created simulated GPS data of a smartphone user in an urban environment, an important experiment since smartphones and such key features as Bluetooth and Wi-Fi capabilities are highly location-dependent and thus could easily be controlled and manipulated by rogue actors.
The researchers then fed that data into the GPS input of an Android virtual machine. Software on the virtual machine treats the location data as indistinguishable from real GPS data, which offers researchers a much richer and more accurate emulation environment from which to analyze and study what hackers can do to smartphone networks, Floren said.
This latest development by Sandia cyber researchers represents a significant stepping stone for those hoping to understand and limit the damage from network disruptions due to glitches in software or protocols, natural disasters, acts of terrorism, or other causes. These disruptions can cause significant economic and other losses for individual consumers, companies, and governments.
"You can't defend against something you don't understand," Floren said. The larger the scale the better, he said, since more computer nodes offer more data for researchers to observe and study.
The research builds upon the Megatux project that started in 2009, in which Sandia scientists ran a million virtual Linux machines, and on a later project that focused on the Windows operating system, called MegaWin. Sandia researchers created those virtual networks at large scale using real Linux and Windows instances in virtual machines.
The main challenge in studying Android-based machines, the researchers say, is the sheer complexity of the software. Google, which developed the Android operating system, wrote some 14 million lines of code into the software, and the system runs on top of a Linux kernel, which more than doubles the amount of code.
"It's possible for something to go wrong on the scale of a big wireless network because of a coding mistake in an operating system or an application, and it's very hard to diagnose and fix," said Fritz. "You can't possibly read through 15 million lines of code and understand every possible interaction between all these devices and the network."
Much of Sandia's work on virtual computing environments will soon be available for other cyber researchers via open source. Floren and Fritz believe Sandia should continue to work on tools that industry leaders and developers can use to better diagnose and fix problems in computer networks.
"Tools are only useful if they're used," said Fritz.
MegaDroid primarily will be useful as a tool to ferret out problems that would manifest themselves when large numbers of smartphones interact, said Keith Vanderveen, manager of Sandia's Scalable and Secure Systems Research department.
"You could also extend the technology to other platforms besides Android," said Vanderveen. "Apple's iOS, for instance, could take advantage of our body of knowledge and the toolkit we're developing." He said Sandia also plans to use MegaDroid to explore issues of data protection and data leakage, which he said concern government agencies such as the departments of Defense and Homeland Security.
Source: Sandia
About Sandia
Sandia National Laboratories is a multi-program laboratory operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin company, for the U.S. Department of Energy's National Nuclear Security Administration.
Published October 2012