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Versatile Transport System: Turbocharge conveyance

THK's Versatile Transport System is a high-mix production solution that will keep your production line moving. Its linear motor drive enables high-speed operations, and processing can be performed directly on top of the system's freely recirculating sliders. This highly precise, modular system has many unique features, including easily adjustable stop positions, flex layouts with path splitting and parallelization, and easy addition/subtraction of extension pieces.
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Tech Tip: How to keep heavy loads balanced

Some Thomson smart linear actuators have a position-based synchro-nization option to help manage unbalanced loads when using multiple units. The system adjusts the speed of each actuator to keep them starting, moving, and stopping synchronously, regardless of their respective load distribution. So useful. So smart.
Learn all about this feature.

Micropositioning stages ensure high accuracy

PI now offers fast delivery of the L-511 linear microposi-tioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm and drive forces up to 22 lb. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages for enhanced flexibility. Features high-load recirculating ball bearings for exceptional durability, even under demanding, repetitive cycles. To enhance positioning accuracy and automation throughput, this stage integrates non-contact, direction-sensing optical reference point switches located at mid-travel.
Learn more.

Robots think and act on the fly at moving assembly line speeds

Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
Learn more.

Best high-speed rotary bearing in THK history

THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
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Elevating tables: Precise vertical positioning in tight spaces

As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.

This cobot is all about safety around people

The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
Learn more.

Powerful, pull-type clapper solenoids handle myriad jobs

New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.

Tech Tip: Belt, screw, or chain-driven actuator?

Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.

Ultra-precise linear stage -- down to 0.005 microns

PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.

Choosing the right stepper motor: PM or hybrid?

According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.

New PTFE-free linear guide for precise positioning

The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.

Heavy-duty gear units for mixing and agitating systems

MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.

What are non-captive linear actuators?

According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.

Güdel introduces Swiss-quality tracks for cobots

Güdel Inc. is highlighting new technologies at Automate 2025 booth #2418 that demonstrate its unmatched ability to solve automation engineering challenges. One is the Cobomover, a 7th-axis linear track purpose-built for collaborative and lightweight robots. Designed and manufactured in Switzerland, this unit extends the working range of robots up to 5 m, allowing them to operate multiple workstations and perform a variety of tasks without manual repositioning. Compatible with over 60 cobots and small traditional robots.
Learn more and get all the specs.

'Vortex surfing' could prove revolutionary for long-haul U.S. Air Force fliers

By Roger Drinnon, Air Mobility Command Public Affairs, U.S. Air Force

Migrating birds, NASCAR drivers, and Tour de France bicyclists already get it. And now the Air Force is thinking about flying gas-guzzling cargo aircraft in formation -- "dragging" off one another -- on long-haul flights across the oceans.

The view from a C-17 cockpit while trailing behind another C-17 during the first tests of "vortex surfing" at Edwards Air Force Base, CA, in October. Early indications from the tests promise a reduction of fuel consumption by up to 10%. [Image courtesy: U.S. Air Force]

 

 

 

 

Flight tests with C-17s "vortex surfing" at Edwards Air Force Base, CA, Sept. 6 and Oct. 2, have demonstrated potentially large savings of fuel and money by doing what geese do naturally. Tests show that flying in formation might be smarter than flying alone for Airmen, and not just for birds.

As one effort in the Air Force drive to reduce its overall fuel consumption, vortex surfing may be the wave of the future.

"The concept, formally known as Surfing Aircraft Vortices for Energy, or $AVE, involves two or more aircraft flying together for a reduced drag effect like what you see with a flock of geese," said Dr. Donald Erbschloe, the Air Mobility Command chief scientist.

A series of test flights involving two aircraft at a time allowed the trailing aircraft to "surf" the vortex of the lead aircraft, positioning itself in the updraft to get additional lift without burning extra fuel.

Early indications from the tests promise a reduction of fuel consumption by up to 10% for the duration of a flight. Over long distances and with even a small fraction of Air Mobility Command's average of more than 80,000 flights a year, the fuel and cost savings could reach into the millions of dollars, experts say.

Next up: The Air Force Research Laboratory will analyze the data from for possible applications to other aircraft on a variety of missions.

Dr. Erbschloe said larger air mobility aircraft like the C-17 can fly in formations that are potentially easy to maintain and that do not require the planes to be exceptionally close together.

"The test flights were flown at longitudinal separations of 4,000 or greater," said William Blake, one of the key developers of $AVE at the AFRL.

According to AFRL officials, modified C-17 formation flight system software enabled precise auto-pilot and auto-throttle systems to ensure the trailing aircraft achieved and maintained proper flight position without active assistance from pilots.

"The autopilot held the position extremely well -- even close to the vortex," said Capt. Zachary Schaffer, an aircraft commander on one of the test flights. "The flight conditions were very safe; this was as hands-off as any current formation flying we do."

Other pilots found differing levels of ride quality and discovered some flight test points might be difficult for long-endurance flights.

"The key will be finding the right balance of quality for improving fuel efficiency and ride," said Maj. Eric Bippert, another aircraft commander on one of the test flights.

Bippert said being a part of the test program with so many talented engineers was a remarkable experience, and the concept could eventually impact global air transportation, overall.

"AMC has done really well with fuel efficiency at the operational level," said Erbschloe. "The command has worked to gain efficiencies from the 'low-hanging fruit' such as optimizing flight routing, reducing weight where possible, and by not carrying excess fuel. $AVE offers significant efficiency gains, if employed in concert with these initiatives."

He said early indications show the tests meet AMC criteria of the concept regarding safety and minimization of aircrew and aircraft strain while also being operationally sensible with a viable return on investment.

"AMC consumes 20 percent of the fuel used by the overall federal government, so we're constantly looking for pragmatic ways to improve our fuel efficiency," said Erbschloe.

"Assured energy advantage for our Air Force is only possible through revolutionary energy initiatives like $AVE," said Dr. Mark Maybury, Air Force chief scientist, upon hearing the results of the tests.

The $AVE concept was previously highlighted in the 2011 Energy Horizons study, sponsored by the Secretary of the Air Force and chaired by Maybury.

The tests were the culmination of an ongoing, combined effort between AMC, the AFRL, the 412th Test Wing, the Air Force Life Cycle Management Center, the Defense Advanced Research Projects Agency, the Boeing Company, and NASA Dryden Flight Research Center.

(Holly Jordan, Air Force Research Laboratory, contributed to this report.)

Published December 2012

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