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Stop paying the 'assembly tax': Why your next design should be one part not 10

"As metal additive manufacturing (AM) moves from the prototyping lab to mainline production, the most significant ROI isn't found in making parts faster, it's found in making fewer of them." So says Erica Manzella of Go Engineer. Learn about the hidden costs of traditional assembly, the DfAM toolset native to SOLIDWORKS, and the advanced 3DEXPERIENCE optimization tools and industrial metal AM hardware that are making monolithic design a physical reality.
Read the GoEngineer blog.

Why a soccer kick bends the ball path: SOLIDWORKS simulation

With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.

New CAM software cuts robotic machining deployment

At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.

AI Tools You Can Use: What is OpenClaw? How do I get it and use it?

OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.

What's new in hyperMILL 2026?

OPEN MIND Technologies has announced a wide range of new and enhanced capabilities in its hyperMILL 2026 CAD/CAM Software Suite that save time and increase accuracy. For precise and efficient 2.5D, 3D, precision 5-axis, and mill/turn machining, hyperMILL offers users exceptionally productive programming and powerful machining strategies. Check out all the new features.
Learn more.

SOLIDWORKS: Mastering sheet metal -- advanced tips and tricks

GoEngineer's Brady Daniels, Senior Applications Engineer, gives a master class in next-level sheet metal design. This on-demand webinar covers practical tips and techniques aimed at expanding your understanding and improving real-world workflows. Topics include bend calculations, comparing design approaches, how flat patterns work, and embracing multi-body design. Skip through or take in the whole presentation when you have time. [Credit: Screenshot courtesy of GoEngineer]
View the GoEngineer video.

What are Onshape Custom Features?

Certified Onshape Professional Too Tall Toby explains how to supercharge your workflow using community-created tools. In this insightful tutorial, he dives into the world of FeatureScript -- the powerful coding language behind Onshape. Learn where to find new scripts and how to use them. Save time. Learn new skills, shortcuts, and maybe even better ways to do things. Incorporate Custom Features into your everyday work. Very useful.
View the video.

What can the new Autodesk Inventor AI Assistant do for you?

Autodesk Assistant brings industry-specific context to help execute tasks and orchestrate actions across your 3D models -- not just answer questions. Designed to understand your workflows, Assistant appears as a dockable panel alongside your Inventor workspace and includes the ability to perform complex tasks or gather information from your designs without writing a single line of code. Find out what this new AI "colleague" can do for you.
Watch this informative Autodesk video.

AI and collaboration in SOLIDWORKS

Discover AURA, the new AI assistant built into SOLID-WORKS, in this informative video from TriMech Group. What can AURA do for you? It can streamline workflows and make collaborating on and tracking projects even easier, for starters. Other top features of SOLIDWORKS Design 2026 are also covered. Some good tips here.
View the TriMech Group video.

Digital Engineering: How a private jet gets a high-end refurb

Ever wonder how private jets get overhauled from standard OEM layouts to exotic, artful interiors? It takes engineering expertise, specialty design skills, and true craftspeople. Increasingly, it also takes automation provided by middleware to weave a digital thread through CAD, BOM, ERP, and PDM software.
Read the full article.

How AI is quietly transforming simulation

Is AI really useful, or is it just a passing trend? Balavignesh Vemparala, an R&D Engineer II at ANSYS, lays out a compelling case for how artificial intelligence is already hard at work in the simulation world with real results for users. From faster solves to accelerated workflows, improved quality and traceability, generative models, and more, discover what you might be overlooking when it comes to real-world AI application. Worth the read.
Read this informative ANSYS blog.

SOLIDWORKS 2026 assembly updates: GoEngineer

In this GoEngineer video, you can learn how SOLIDWORKS 2026 is making assembly workflows smarter, faster, and more efficient. Explore the latest enhancements to assemblies, including: streamlined display and configuration tables, AI-assisted fastener mating, improved performance for lightweight components, and more.
View the GoEngineer video.

Xometry's CAD Add-Ins: Get instant pricing, lead times in your workspace

Xometry's add-ins for SOLID-WORKS, Fusion, and Onshape allow engineers and designers to purchase custom manufactured parts within their preferred CAD workspace. These no-cost add-ins analyze the geometry of CAD designs and allow users to select their preferred material, process, and part quantity to get real-time pricing and lead times. This seamless integration of custom manufacturing quotes allows you to move efficiently through your product development process.
Get the Xometry add-in for your favorite CAD program today.

Mastercam 2026 is here!

Mastercam 2026, the powerhouse for precision machining, is packed with exciting new features designed to boost productivity and streamline workflows. Highlights include: enhanced solid hole functionality, classic mill toolpath support in Mill-Turn, new levels and planes managers, PrimeTurning enhancements, the all-new AI-powered Mastercam Copilot programming assistant, and a whole lot more.
Learn about all the new features.

Automatically generate technical drawings in SOLIDWORKS 2025

Did you know you can generate 2D technical drawings directly from a part or an assembly environment automatically with SOLIDWORKS 2025 release FD01? What a great feature for creating tech manuals, detailed production drawings, and more. Learn from the experts at TriMech Group how this tool "eliminates repetitive setup tasks and helps you focus on real engineering and design."
View the video.
Like this tip? Learn how to create an exploded view too.

Latest release of Siemens' Syncrofit reduces airframe design processing time by 40 percent; optimizes design of fastened parts

The latest release of Siemens' Syncrofit software introduces new fastener layout and part-sizing functionality, which can help airframe engineers reduce the time to generate fastener patterns, perform initial part sizing, validate designs, and adapt to subsequent design changes by as much as 40 percent.

The new version (Syncrofit 13) eliminates the need for manufacturing engineers to manually verify that the hundreds of thousands, possibly millions, of fasteners in an airframe structure are properly consumed according to plan and that the assembly meets design requirements.

Quite a feat!

Syncrofit 13 also expands integration with Siemens' Teamcenter portfolio. Syncrofit, which is used for designing and manufacturing complex assemblies and large aerostructures, is an offering of Siemens' product lifecycle management (PLM) software business unit.

Traditional methods for consuming airframe fasteners into manufacturing plans were extremely tedious and often the source of costly errors and rework on the shop floor. Syncrofit 13 strengthens Siemens' product portfolio for airframe development by integrating its production-proven Airframe Manufacturing Environment (AME) module into NX software, Siemens' integrated computer-aided design, manufacturing, and engineering analysis (CAD/CAM/CAE) solution. AME, which is also integrated with the CATIA software V5 CAD system, enables engineers to digitally define the changing state of parts as they progress through the various stages of airframe assembly. This addresses critical needs of airframe manufacturers as they strive to reduce development costs, improve product quality, and meet aggressive schedule targets.

Syncrofit 13 also includes expanded integration capabilities with Teamcenter, the widely used digital lifecycle management software. This allows users to automatically associate and manage data for automated manufacturing assembly processes, eliminating time-consuming and error-prone manual processes. It also reduces the chance of using outdated manufacturing data, which can result in excessive scrap and rework.

Want more information? Go to www.siemens.com/plm/syncrofit13.

Source: Siemens

Published August 2013

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