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Custom stators, rotors, and motor assemblies for low- to mid-volume applications

Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
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Rotate robot arms more than 600 degrees

The unsupported twisterchain^® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
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Match the torque of rotary solenoids to your application

Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
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Planetary servo gear unit: New economy series

SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
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Compact hexapod 6-DOF alignment system has overload protection

PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
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What is STUDROLLER technology? Cross Roller Guides

NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
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Ruggedized Nano servo drives for harsh environs

Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
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Simplify AC motor control with the new OMRON M1 Inverter

The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
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Flexible planetary gearheads: Quiet, extremely robust

FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
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What is a low-waving linear motion guide?

If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
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NORD serves up sweet energy and cost savings for industrial bakeries

NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.

Key considerations for battery-powered motors

Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.

Driving next-gen pump and fan applications: Sinamics G210X

The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
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New Exlar food-grade actuator

Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
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New Texas conveyor system is 42 miles long!

SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
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Berkeley Lab researchers make super-powerful micro muscle/motor

By Lynn Yarris, Berkeley Lab/UC Berkeley

Vanadium dioxide is poised to join the pantheon of superstars in the materials world. Already prized for its extraordinary ability to change size, shape, and physical identity, vanadium dioxide can now add muscle power to its attributes. A team of researchers with the U.S. Department of Energy (DOE)'s Lawrence Berkeley National Laboratory (Berkeley Lab) has demonstrated a micro-sized robotic torsional muscle/motor made from vanadium dioxide that, for its size, is a thousand times more powerful than a human muscle. It is able to catapult objects 50 times heavier than itself over a distance five times its length within 60 milliseconds -- faster than the blink of an eye.

Video caption: Vanadium Dioxide Micro-Muscle: This movie shows a vanadium dioxide-based micro-muscle functioning first in micro-catapult mode, throwing out an object, and then in micro-explosion mode, whereby it senses a proximate object and reacts by pushing the object away. [Movie courtesy of Junqiao Wu group, Berkeley Lab/UC Berkeley]

"We've created a micro-bimorph dual coil that functions as a powerful torsional muscle, driven thermally or electro-thermally by the phase transition of vanadium dioxide," says the leader of this work, Junqiao Wu, a physicist who holds joint appointments with Berkeley Lab's Materials Sciences Division and the University of California-Berkeley's Department of Materials Science and Engineering. "Using a simple design and inorganic materials, we achieve superior performance in power density and speed over the motors and actuators now used in integrated micro-systems."

Wu is the corresponding author of a paper describing this research in the journal Advanced Materials. The paper is titled "Powerful, Multifunctional Torsional Micro Muscles Activated by Phase Transition." Co-authors are Kai Liu, Chun Cheng, Joonki Suh, Robert Tang-Kong, Deyi Fu, Sangwook Lee, Jian Zhou, and Leon Chua.

What makes vanadium dioxide highly coveted by the electronics industry is that it is one of the few known materials that's an insulator at low temperatures but abruptly becomes a conductor at 67 deg C. This temperature-driven phase transition from insulator-to-metal is expected to one day yield faster, more energy-efficient electronic and optical devices. However, vanadium dioxide crystals also undergo a temperature-driven structural phase transition whereby when warmed they rapidly contract along one dimension while expanding along the other two. This makes vanadium dioxide an ideal candidate material for creating miniaturized, multi-functional motors and artificial muscles.

"Miniaturizing rotary motors is important for integrated micro-systems and has been intensively pursued over the past decades," Wu says. "The power density of our micro-muscle in combination with its multi-functionality distinguishes it from all current macro- or micro-torsional actuators/motors."

Wu and his colleagues fabricated their micro-muscle on a silicon substrate from a long "V-shaped" bimorph ribbon comprised of chromium and vanadium dioxide. When the V-shaped ribbon is released from the substrate it forms a helix consisting of a dual coil that is connected at either end to chromium electrode pads. Heating the dual coil actuates it, turning it into either a micro-catapult, in which an object held in the coil is hurled when the coil is actuated, or a proximity sensor, in which the remote sensing of an object (meaning without touching it) causes a "micro-explosion," a rapid change in the micro-muscle's resistance and shape that pushes the object away.

"Multiple micro-muscles can be assembled into a micro-robotic system that simulates an active neuromuscular system," Wu says. "The naturally combined functions of proximity sensing and torsional motion allow the device to remotely detect a target and respond by reconfiguring itself to a different shape. This simulates living bodies where neurons sense and deliver stimuli to the muscles and the muscles provide motion."

The vanadium dioxide micro-muscles demonstrated reversible torsional motion over one million cycles with no degradation. They also showed a rotational speed of up to approximately 200,000 rpm, amplitude of 500 to 2,000 degrees per millimeters in length, and an energy power density up to approximately 39 kilowatts/kilogram.

"These metrics are all orders of magnitudes higher than existing torsional motors based on electrostatics, magnetics, carbon nanotubes, or piezoelectrics," Wu says.

This schematic shows the microfabrication process of a VO2-based bimorph dual coil.

 

 

The heating of the vanadium dioxide micro-muscle to actuate it can be done either globally with a tiny heating pad, or with an electrical current applied to the dual coil. Wu says heating with the electric current is the better way to go because it allows for the selective heating of individual micro-muscles and the heating and cooling process is much faster. In addition, as vanadium dioxide absorbs light and coverts it into heat, the coil can also be triggered optothermally.

"With its combination of power and multi-functionality, our micro-muscle shows great potential for applications that require a high level of functionality integration in a small space," Wu says.

This work was supported by a DOE Office of Science Early Career Award to the University of California, Berkeley.

Published February 2014

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