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Siemens Meet at the Machine: Be productive from day one of new CNC machine delivery

Traditionally, many programming, validation, and training activities begin only after a machine is installed. Not anymore. Meet at the Machine is Siemens' new initiative uniting machine builders, software, and automation for next-level CNC through a continuous digital thread across engineering, programming, virtual validation, and execution. By pairing a Digital Twin with Digital CNC powered by SINUMERIK, manufacturers can prepare, validate, train, and optimize workflows before your specialized machine's physical delivery! TRAK Machine Tools is the launch partner -- see what they are doing.
Learn more.

How to master metal powder management in 3D printing

What's the real cost of "good enough" powder tracking for powder-bed fusion 3D-printing machines? According to Tim Wischeropp, CEO and Co-Founder of amsight, the technology is rife with hidden costs. Every cycle, every handling step, every exposure, and every mixing decision plays a part. Surprisingly, though, with the right strategy, users can turn their losses into a competitive edge. Learn how.
Read the full article.

Aluminum oxide filament for FDM printers

Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, has a new product called Aluminum Oxide Filamet™, giving users the power to print alumina parts using the FDM printers they already own. This composite 3D-printing material allows researchers, engineers, and makers to bypass expensive ceramic tooling and produce pure ceramic components in-house. Print using a 0.6-mm hardened-steel, standard-flow nozzle on virtually any open-architecture printer.
Get all the material specs.

New metal extrusion retrofit system helps manufacturers get into ShAPE

A new invention from the Department of Energy's Pacific Northwest National Laboratory could soon help manufacturers more easily adopt the lab's patented Shear Assisted Processing and Extrusion (ShAPE™) technology, enabling faster manufacturing of superior extrusion products while reducing costs and energy use.
Read the full article.

Pneumatics: Dual guide rod cylinders and exhaust silencers

Automation-Direct has expanded its guided actuator lineup with compact 12-mm dual guide rod cylinders from Metal Work. Ideal for packaging and material handling, these double-acting cylinders feature 10-mm to 250-mm strokes, magnetic pistons, and integral sensor slots. Additionally, new durable acetal plastic silencers are now available in multiple NPT/BSPP sizes to reduce pneumatic exhaust noise.
Learn more.

Expanded injection molding capabilities

Pexco LLC has acquired Recto Molded Products and Legacy Extrusions, expanding its capabilities in complex injection molding, tooling, assembly, and engineered thermoplastic solutions for OEM manufacturers. The Cincinnati-based companies bring more than a century of manufacturing expertise, advanced production technologies, and value-added services that strengthen Pexco's ability to support customers from product design through full-scale production. Injection molding presses ranging from 55 to 500 tons.
Learn about Pexco and its value-added manufacturing services.

Custom 3D-printed steering wheel for jet dragster

Jet dragsters use General Electric J85 engines -- the same turbines pulled from U.S. military F5 Freedom Fighters -- mounted to a custom 26-ft chassis. The racers achieve quarter-miles in 5.5 sec, but standard metal parts can fail custom ergonomic needs. Traditional manufacturing of low-volume aluminum steering wheels demands long, 8-day lead times, high costs, and multi-piece assemblies. Larsen Motorsports solved this by replacing metal with continuous fiber 3D printing using the Markforged X7. Embedding continuous carbon fiber into an Onyx nylon matrix allowed them to target specific load paths, delivering a custom steering wheel that is stiffer, lighter, and faster to produce than aluminum.
View the video.

Application Spotlight: Light-duty ring in an air vent nozzle

Explore how a light-duty Spirolox^® retaining ring is used in an airplane air vent nozzle to regulate airflow. This application spotlight shows how the ring fits into a groove in the plastic housing, securing the nozzle during rotation. Designed for light loads and axial positioning, it offers a simple, economical solution that is easy to install and remove.
View this informative Smalley video.

Fasteners for automotive and agricultural equipment

Norm Fasteners has acquired an automotive fastener manufacturing plant in Plymouth, MI, expanding its North American footprint beyond sales, engineering, and logistics. The local facility produces metric fasteners (M4-M24) and engine bolts. Norm’s portfolio includes wheel bolts, studs, custom fasteners, and licensed MAThread^® and TAPTITE^® products, serving diverse automotive and industrial assembly needs.
Learn more or contact Belgin Tunce for more information.

3M Cooling Film for vehicle roofs launched

New 3M Cooling Film is a roof-applied heat-management solution designed to help keep vehicle cabins cooler, reduce cooling demand, and improve operational efficiency. The aftermarket product uses advanced thermal management technology to reflect more than 85% of solar radiation. Interior vehicle temperatures can be reduced by up to 10 degrees F with this product. Installs like graphics by professional installers using 3M adhesive technologies. Initially designed for fleet and rail operators.
Learn more.

Test your knowledge: High-temp adhesives

Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.

New Air Holster Safety Air Gun Mount

EXAIR's new Model 5930 Air Holster provides a simple and convenient way to keep Safety Air Guns secure and within easy reach at workstations throughout a facility. Designed to give operators a designated location for their air gun when not in use, the Air Holster helps prevent misplaced tools while keeping work areas organized and efficient. Its practical design makes it an ideal addition to manufacturing, assembly, maintenance, and other industrial workstations where Safety Air Guns are frequently used.
Learn more.

Southco access hardware in rail applications

Discover how Southco's rail access hardware solutions help improve safety, reliability, and operational efficiency across modern rail networks. The video showcases a range of rail applications where Southco's access hardware plays a critical role, including driver cabins, lighting systems, tray tables, headrests, armrests, and other passenger and operator touchpoints. Designed to support dependable performance in demanding moving environments, Southco's solutions help operators streamline maintenance processes, minimize downtime, and enable more proactive asset management.
View the video.

Multi-zone tension leveler for hard-to-flatten alloys

Redex USA's Levelflex^® is a modular, multi-zone tension leveler engineered for continuous processing lines, including coating and heat treatment of aluminum alloys and where flatness is critical to coating adhesion and downstream formability. By stretching material within 95% of its yield strength, it corrects stubborn flatness defects in fewer passes. It comes in open-loop pure stretch or closed-loop tension measurement modes to optimize surface integrity and eliminate crossbow.
Learn more.

Hold any shape with ID and OD Form Holding Clamps

These simple OD and ID clamping solutions from Fixtureworks clamp onto your part in one easy operation, eliminating the need for custom fixtures. They allow users to clamp onto the inner or outer diameter of small-size, irregularly shaped work parts fast. Lots of options.
Learn more.

MIT researchers create bionic plants using nanotechnology; aim to create environmental sensors and more

By Anne Trafton, MIT

Plants have many valuable functions: They provide food and fuel, release the oxygen that we breathe, and add beauty to our surroundings. Now, a team of MIT researchers wants to make plants even more useful by augmenting them with nanomaterials that could enhance their energy production and give them completely new functions, such as monitoring environmental pollutants.

Researchers use a near-infrared microscope to read the output of carbon nanotube sensors embedded in an Arabidopsis thaliana plant. [Photo: Bryce Vickmark]

 

 

In a new Nature Materials paper, the researchers report boosting plants' ability to capture light energy by 30 percent by embedding carbon nanotubes in the chloroplast, the plant organelle where photosynthesis takes place. Using another type of carbon nanotube, they also modified plants to detect the gas nitric oxide.

Together, these represent the first steps in launching a scientific field the researchers have dubbed "plant nanobionics."

"Plants are very attractive as a technology platform," says Michael Strano, the Carbon P. Dubbs Professor of Chemical Engineering and leader of the MIT research team. "They repair themselves, they're environmentally stable outside, they survive in harsh environments, and they provide their own power source and water distribution."

Strano and the paper's lead author, postdoc and plant biologist Juan Pablo Giraldo, envision turning plants into self-powered, photonic devices such as detectors for explosives or chemical weapons. The researchers are also working on incorporating electronic devices into plants. "The potential is really endless," Strano says.

Supercharged photosynthesis
The idea for nanobionic plants grew out of a project in Strano's lab to build self-repairing solar cells modeled on plant cells. As a next step, the researchers wanted to try enhancing the photosynthetic function of chloroplasts isolated from plants, for possible use in solar cells.

Chloroplasts host all of the machinery needed for photosynthesis, which occurs in two stages. During the first stage, pigments such as chlorophyll absorb light, which excites electrons that flow through the thylakoid membranes of the chloroplast. The plant captures this electrical energy and uses it to power the second stage of photosynthesis -- building sugars.

Chloroplasts can still perform these reactions when removed from plants, but after a few hours, they start to break down because light and oxygen damage the photosynthetic proteins. Usually plants can completely repair this kind of damage, but extracted chloroplasts can't do it on their own.

To prolong the chloroplasts' productivity, the researchers embedded them with cerium oxide nanoparticles, also known as nanoceria. These particles are very strong antioxidants that scavenge oxygen radicals and other highly reactive molecules produced by light and oxygen, protecting the chloroplasts from damage.

The researchers delivered nanoceria into the chloroplasts using a new technique they developed called lipid exchange envelope penetration, or LEEP. Wrapping the particles in polyacrylic acid, a highly charged molecule, allows the particles to penetrate the fatty, hydrophobic membranes that surrounds chloroplasts. In these chloroplasts, levels of damaging molecules dropped dramatically.

Using the same delivery technique, the researchers also embedded semiconducting carbon nanotubes, coated in negatively charged DNA, into the chloroplasts. Plants typically make use of only about 10 percent of the sunlight available to them, but carbon nanotubes could act as artificial antennae that allow chloroplasts to capture wavelengths of light not in their normal range, such as ultraviolet, green, and near-infrared.

With carbon nanotubes appearing to act as a "prosthetic photoabsorber," photosynthetic activity -- measured by the rate of electron flow through the thylakoid membranes -- was 49 percent greater than that in isolated chloroplasts without embedded nanotubes. When nanoceria and carbon nanotubes were delivered together, the chloroplasts remained active for a few extra hours.

The researchers then turned to living plants and used a technique called vascular infusion to deliver nanoparticles into Arabidopsis thaliana, a small flowering plant. Using this method, the researchers applied a solution of nanoparticles to the underside of the leaf, where it penetrated tiny pores known as stomata, which normally allow carbon dioxide to flow in and oxygen to flow out. In these plants, the nanotubes moved into the chloroplast and boosted photosynthetic electron flow by about 30 percent.

Yet to be discovered is how that extra electron flow influences the plants' sugar production. "This is a question that we are still trying to answer in the lab: What is the impact of nanoparticles on the production of chemical fuels like glucose?" Giraldo says.

Lean green machines
The researchers also showed that they could turn Arabidopsis thaliana plants into chemical sensors by delivering carbon nanotubes that detect the gas nitric oxide, an environmental pollutant produced by combustion.

The researchers infuse the leaves of an Arabidopsis thaliana plant with nanoparticles. [Photo: Bryce Vickmark]

 

 

Strano's lab has previously developed carbon nanotube sensors for many different chemicals, including hydrogen peroxide, the explosive TNT, and the nerve gas sarin. When the target molecule binds to a polymer wrapped around the nanotube, it alters the tube's fluorescence.

"We could someday use these carbon nanotubes to make sensors that detect in real time, at the single-particle level, free radicals or signaling molecules that are at very low-concentration and difficult to detect," Giraldo says.

By adapting the sensors to different targets, the researchers hope to develop plants that could be used to monitor environmental pollution, pesticides, fungal infections, or exposure to bacterial toxins. They are also working on incorporating electronic nanomaterials, such as graphene, into plants.

"Right now, almost no one is working in this emerging field," Giraldo says. "It's an opportunity for people from plant biology and the chemical engineering nanotechnology community to work together in an area that has a large potential."

The research was funded primarily by the U.S. Department of Energy.

Published March 2014

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