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| May 06, 2014 | Volume 10 Issue 17 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Certified Onshape Professional Too Tall Toby explains how to supercharge your workflow using community-created tools. In this insightful tutorial, he dives into the world of FeatureScript -- the powerful coding language behind Onshape. Learn where to find new scripts and how to use them. Save time. Learn new skills, shortcuts, and maybe even better ways to do things. Incorporate Custom Features into your everyday work. Very useful.
View the video.
Novotechnik has put together an informative video highlighting real-world applications for their RFC, RFE, and RSA Series touchless magnetic angle sensors. You may be surprised at the variety of off-highway, marine, material handling, and industrial uses. You'll learn how they work (using a Hall effect microprocessor to detect position) and their key advantages, including eliminated wear and tear on these non-mechanical components. We love when manufacturers provide such useful examples.
View the video.
Autodesk Assistant brings industry-specific context to help execute tasks and orchestrate actions across your 3D models -- not just answer questions. Designed to understand your workflows, Assistant appears as a dockable panel alongside your Inventor workspace and includes the ability to perform complex tasks or gather information from your designs without writing a single line of code. Find out what this new AI "colleague" can do for you.
Watch this informative Autodesk video.
Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.
Beckhoff's Next line of multi-touch control panels and panel PCs is engineered for demanding human-machine interface and control tasks. These panels offer convenient operation with advanced multi-touch technology, a high-quality look and feel, anti-glare and anti-ghosting effects, and a wide choice of formats (from 7 to 23.8 in.) and options. A main draw is the line's attractive pricing.
Learn more.
Creaform, a business of AMETEK, has launched HandySCAN 3D|EVO Series, the most powerful handheld 3D laser scanning solution on the market. This innovative series features a built-in touchscreen display and an integrated high-res 12-MP photo camera, incorporating augmented reality (AR) and advanced on-scanner visualization. Users can streamline repetitive inspections and enhance quality control processes using the new auto-alignment feature. Powered by 46 blue laser lines with accuracy of 0.020 mm. The Creaform Metrology Suite includes four application software modules: Scan-to-CAD, Inspection, Automation, and Dynamic Tracking. So many more features.
Learn more.
Global automotive supplier Continental has developed a new sensor technology that measures the temperature inside permanently excited synchronous motors in electric vehicles directly on the rotor for the first time.
Read the full article.
The new OCI-460 SWIR LED series from EPIGAP OSA Photonics features markedly improved output power compared to the company's previous OCI-480 package and all competitive SMD SWIR LED devices. For example, model OCI-460 ID1550-XS operates at 1,550 nm and features drive current up to 1.5A to deliver approximately 13% higher output efficiency over EPIGAP's OCI-480 package. This impressive advancement features 96% higher output power compared to any other SWIR SMD LED currently on the market. Ideal for use in sensing, machine vision, and more.
Learn more.
Discover AURA, the new AI assistant built into SOLID-WORKS, in this informative video from TriMech Group. What can AURA do for you? It can streamline workflows and make collaborating on and tracking projects even easier, for starters. Other top features of SOLIDWORKS Design 2026 are also covered. Some good tips here.
View the TriMech Group video.
Automation-Direct now offers Sensy 2172L series single point, 5510 series shear beam, and 2782 series tension/compression load cells that deliver flexible solutions for weighing and force measurement. They are ideal for applications ranging from small packaging scales to rugged industrial tanks and conveyor systems. Built from aircraft-grade aluminum or stainless steel, these models feature built-in overload protection, accuracies down to 0.03% of full scale, protection ratings up to IP67, and capacities up to 2,000 kg.
Learn more.
Seifert's new SLIMLINE NEO ushers in next-generation industrial cooling with natural refrigerant R290 (GWP 0.02) and high-efficiency inverter technology. It cuts energy costs with EER up to 3.6, reduces refrigerant charge by 75%, and extends electronics life. A fully redesigned, lighter, smaller enclosure delivers lower vibration, better component protection, and easier handling. Available in two elegant surfaces: stainless steel and mild steel, powder coated.
Learn more.
Coin cell supercapa-citors are compact, high-capacity energy storage devices that rapidly charge and discharge and endure far more cycles than rechargeable batteries. They're ideal for high switching loads such as real-time clock and battery back-up power, battery-swap ride-through, and LED or audible alarms. SCHURTER's latest versions support up to 5.5 V and 100 to 1,500 mF.
Learn more.
Mastering bend calculations in sheet metal design is a key skill that can impact the accuracy and manufactur-ability of your designs significantly. Explore the various options available to become a pro in this Onshape Tech Tip: K Factor, bend allowance, and bend deduction, with guidance on when each should be used. You will probably learn something even if you don't use this software.
Read the Onshape blog.
Ever wonder how private jets get overhauled from standard OEM layouts to exotic, artful interiors? It takes engineering expertise, specialty design skills, and true craftspeople. Increasingly, it also takes automation provided by middleware to weave a digital thread through CAD, BOM, ERP, and PDM software.
Read the full article.
Is AI really useful, or is it just a passing trend? Balavignesh Vemparala, an R&D Engineer II at ANSYS, lays out a compelling case for how artificial intelligence is already hard at work in the simulation world with real results for users. From faster solves to accelerated workflows, improved quality and traceability, generative models, and more, discover what you might be overlooking when it comes to real-world AI application. Worth the read.
Read this informative ANSYS blog.
By David Israel and Mark Whalen, Jet Propulsion Laboratory, Pasadena, CA
A team of about 20 working at NASA's Jet Propulsion Laboratory in Pasadena, CA, through the lab's Phaeton early-career-hire program, led the development of the Optical Payload for Lasercomm Science (OPALS) investigation, which was launched to the International Space Station aboard the SpaceX-3 mission on April 18. The goal? NASA's first optical communication experiment on the orbital laboratory.
Scientific instruments used in space missions increasingly require higher communication rates to transmit gathered data back to Earth or to support high-data-rate applications, like high-definition video streams. Optical communications -- also referred to as "lasercom" -- is an emerging technology where data is sent via laser beams. This offers the promise of much higher data rates than what is achievable with current radio frequency (RF) transmissions and has the advantage that it operates in a frequency band that is currently unregulated by the Federal Communications Commission.

This artist's concept depicts the Optical Payload for Lasercomm Science (OPALS) laser beaming data to Earth from the International Space Station. [Image Credit: NASA]
"Optical communications has the potential to be a game-changer," said Mission Manager Matt Abrahamson. "Right now, many of our deep space missions communicate at 200 to 400 kilobits per second." OPALS will demonstrate up to 50 megabits per second, and future deep space optical communication systems will provide over 1 gigabit per second from Mars.
"It's like upgrading from dial-up to DSL," added the project's systems engineer Bogdan Oaida. "Our ability to generate data has greatly outpaced our ability to downlink it. Imagine trying to download a movie at home over dial-up. It's essentially the same problem in space, whether we're talking about low-Earth orbit or deep space."
OPALS launched aboard a SpaceX Falcon 9 rocket, part of a cargo resupply mission to the space station. The payload was inside the Dragon cargo spacecraft. Once deployed, OPALS will be conducting transmission tests for a period of nearly three months, with the possibility of a longer mission. After the Dragon capsule docks with the station, OPALS will be robotically extracted from the trunk of the Dragon and then manipulated by a robotic arm for positioning on the station's exterior. It is the first investigation developed at JPL to launch on SpaceX's Falcon rocket.
The technology demo was conceived, developed, built, and tested at JPL by engineers in the early stage of their careers in order to gain experience building space hardware and developing an end-to-end communication system. The system uses primarily commercial off-the-shelf hardware and encloses electronics in a pressurized container. "We were not as constrained by mass, volume, or power on this mission as we were by cost," said Abrahamson, and this approach allowed a lower cost development on an efficient schedule.
As the space station orbits Earth, a ground telescope tracks it and transmits a laser beacon to OPALS. While maintaining lock on the uplink beacon, the orbiting instrument's flight system will downlink a modulated laser beam with a formatted video. Each demonstration, or test, will last approximately 100 seconds as the station instrument and ground telescope maintain line of sight. It will be used to study pointing, acquisition, and tracking of the very tightly focused laser beams, taking into account the movement of the space station, and to study the characteristics of optical links through Earth's atmosphere. NASA will also use OPALS to educate and train personnel in the operation of optical communication systems.
The success of OPALS will provide increased impetus for operational optical communications in NASA missions. The space station is a prime target for multi-gigabit-per-second optical links. Fast laser communications between Earth and spacecraft like the space station or NASA's Mars Curiosity rover would enhance their connection to engineers and scientists on the ground as well as to the public.
OPALS is a partnership between NASA's Jet Propulsion Laboratory in Pasadena, CA; the International Space Station Program based at Johnson Space Center in Houston; Kennedy Space Center in Florida; Marshall Space Flight Center in Huntsville, AL.; and the Advanced Exploration Systems Division at NASA Headquarters in Washington.
Published April 2014