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Your phone is now your smartest hydraulic tool

Commissioning a proportional valve traditionally requires cables, laptops, and complex software. The new Bosch Rexroth 4WRAE valve changes that. Featuring integrated digital electronics and Bluetooth connectivity, it pairs with the "easy2connect" app. Technicians can now visualize performance, adjust settings, diagnose errors, and force solenoids directly from their phones, simplifying setup for IO-Link or analog systems.
Learn more.

A new take on indexing plungers

JW Winco has expanded its extensive standard parts range with the GN 823 indexing plunger. Featuring an intuitive operating lever, it allows easy activation with a single finger, even when wearing gloves or out of sight. Available in screw-on or weldable stainless steel variants, this robust component suits both delicate installations and heavy-duty industrial applications. Available in two installation options: screw fastening or welding.
Learn more.

Fast-cure composite for aero and defense manufacturing

Toray Composite Materials America has launched 3960-FC, a fast-cure variant of its high-performance 3960 prepreg system for mission-critical aerospace and defense applications. This material reduces cure time by up to 45% while maintaining proven mechanical performance, stiffness, and exceptional toughness. It is highly compatible with automated manufacturing technologies like AFP and ATL, as well as traditional processing methods.
Learn more.

Best high-speed rotary bearing in THK history

THK's High-Speed, Double-Row Angular Contact Ring BWH is the fastest rotary bearing in company history. By utilizing balls inside a cage instead of rollers, this new structure achieves unprecedented speeds. It supports loads from all directions while matching the high rigidity and rotational accuracy of standard cross-roller ring design options.
Learn more.

100,000 hours: KNF diaphragm pump achieves exceptional lifetime

Reaching 100,000 hours of uninterrupted performance is a remarkable achievement for micro diaphragm gas pumps. It represents more than 11 years of continuous operation in a controlled environment, exceeding the demands of most real-world applications. This milestone highlights KNF's engineering expertise and the reliability built into every pump.
Get a closer look at the 100,000-hour lifetime test.

Metal finishing: With rising carbide prices, when cermet makes sense

As critical raw material access tightens, manufacturers are rethinking cutting tool usage. While essential, carbide is often unnecessary for finishing processes. Cermet -- a ceramic-metal composite -- offers an excellent alternative, delivering exceptional fracture and wear resistance for these specific machining stages.
Read the full article.

Crossed roller bearings for complex loads

Designed with a large contact area where the rollers meet the raceway surfaces, crossed roller bearings (CRBs) from IKO exhibit exceptional rotational accuracy with less deflection under load. Many mechanical designs can benefit from the rigidity, accuracy, speed, and compact size that IKO CRBs provide, and they come in a wide choice of sizes and constructions to fit various rotating mechanisms. Machine tools, industrial robots, and medical equipment are only a few of many applications.
See all your options, including slim and super slim models, from IKO.

Full-color 3D-printing Design Guide from Xometry

With Xometry's PolyJet 3D-printing service, you can order full-color 3D prints easily. Their no-cost design guide will help you learn about different aspects of 3D printing colorful parts, how to create and add color to your models, and best practices to keep in mind when printing in full color. Learn how to take full advantage of the 600,000 unique colors available in this flexible additive process.
Get the Xometry guide.

What's new in hyperMILL 2026?

OPEN MIND Technologies has announced a wide range of new and enhanced capabilities in its hyperMILL 2026 CAD/CAM Software Suite that save time and increase accuracy. For precise and efficient 2.5D, 3D, precision 5-axis, and mill/turn machining, hyperMILL offers users exceptionally productive programming and powerful machining strategies. Check out all the new features.
Learn more.

Clear, high-flexibility silicone meets NASA low-outgassing specs

Master Bond MasterSil 981-LO is a two-component, addition-cured silicone for bonding, sealing, coating, and encapsulating. Meeting NASA low-outgassing specs, its optical clarity suits aerospace, satellite, and optoelectronic applications. This 100% reactive, solvent-free system features a forgiving 1:1 mix ratio, minimal shrinkage, a 3- to 4-hr working life, and cures overnight at room temperature plus heat.
Learn more.

What's a high-helix (high-lead) screw and what can it do for you?

"High-helix (high-lead) screws are a crucial component in many motion control systems, offering increased efficiency and faster linear motion," says Christopher Nook, CEO and founder of Helix Linear Technologies. "Unlike standard lead screws, these specialized screws feature a steeper helix angle, allowing for greater lead per revolution." Learn their mechanics, advantages, and many applications.
Read the Helix Linear Technologies blog.

New interactive factory microsite helps manufacturers discover EXAIR solutions

EXAIR and BETE have launched a new interactive factory microsite designed to help manufacturers quickly identify products that can improve efficiency, safety, and performance throughout their facility. From conveying and cooling to blowoff, static elimination, and industrial cleanup, the platform demonstrates how liquid and air solutions integrate into everyday manufacturing challenges. The digital experience features a fully interactive factory floor map with clickable hotspots positioned throughout key production and maintenance areas. Each hotspot highlights how specific EXAIR and BETE products can be applied in real-world industrial processes.
Explore the interactive microsite.

Next-gen SLA materials rival traditional thermoplastics

Formlabs has announced two new SLA materials that bring 3D printing significantly closer to being a manufacturing method for end-use part production. Tough 1000 Resin and a significantly improved Tough 2000 Resin join Tough 1500 Resin, forming the new Tough Resin family. These resilient engineering materials stand up to harsh environments, impact, and repeated wear, all while delivering a dark, matte surface finish with crisp details when printed on Form 4 Series 3D printers.
Learn more.

SOLIDWORKS: Mastering sheet metal -- advanced tips and tricks

GoEngineer's Brady Daniels, Senior Applications Engineer, gives a master class in next-level sheet metal design. This on-demand webinar covers practical tips and techniques aimed at expanding your understanding and improving real-world workflows. Topics include bend calculations, comparing design approaches, how flat patterns work, and embracing multi-body design. Skip through or take in the whole presentation when you have time. [Credit: Screenshot courtesy of GoEngineer]
View the GoEngineer video.

SJT Industries SIM couplings and timing pulleys

Automation-Direct now offers SIM couplings and 8M timing pulleys for reliable power transmission in OEM and MRO applications. Designed for precise motion control, these components efficiently transmit torque and rotational power. Available in multiple bore sizes and configurations, they ensure accurate alignment, consistent torque transfer, and dependable tooth engagement for various industrial equipment systems.
Learn more.

Ford shows off giant 15-ft-long airbag curtain for Transit passenger wagon

What's behind Ford Transit's curtain #1?

Let's hope you never find out.

The all-new 2015 Ford Transit 15-passenger wagon features the industry's only five-row side-curtain airbag.

Part of Ford Motor Company's Safety Canopy System, this jumbo airbag is designed to help provide enhanced head and neck protection in rollover and side-impact crashes.

The airbag measures close to 15 ft long and 3 ft tall, with a volume of 120 liters. By comparison, a side-curtain airbag for a sedan like Ford Fusion is approximately 6.8 ft long and 2 ft tall, with a volume of 42 liters.

In a crash situation, a series of sensors detects the impact and triggers two of the industry's largest inflators to fill the entire airbag with stored gas in a fraction of a second. The inflators fill the bag in a pattern engineered to manage the direction of bag deployment and control cushion thickness throughout the length of the bag. The airbag is made of a coated, polyester-based fabric that holds the gas, so the bag remains inflated for several seconds.

The single-bag design -- in conjunction with tethering and the vehicle's B, C, and D pillars -- helps keep the curtain supported when deployed.

Ford developed the five-row side-curtain airbag in cooperation with TRW Automotive, a global supplier of active and passive safety systems.

"This airbag technology is unique in its purpose, which is to help provide protection across five rows of passengers in a cabin that is more spacious than the more traditional light-duty vehicle," says Norbert Kagerer, vice president, Occupant Safety Systems Engineering for TRW Automotive. "The stringent customer and industry regulatory requirements for airbags called for developing a system that provides appropriate occupant protection in a smart package."

Side-curtain airbags are standard on the Transit wagon, which is available in three roof heights, two wheelbases, and three body lengths. The high-roof, long-wheelbase wagon seats as many as 15 people and provides as much as 65.2 in. of headroom. The 15-passenger extended-length Transit wagon also boasts best-in-class cargo capacity (100.5 cubic ft) behind the last row of seats.

Source: Ford Motor Co.

Published July 2014

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