July 15, 2014 Volume 10 Issue 27

Motion Control News & Products

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Robots think and act on the fly at moving assembly line speeds

Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
Learn more.


Best high-speed rotary bearing in THK history

THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
Learn more.


Elevating tables: Precise vertical positioning in tight spaces

As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.


This cobot is all about safety around people

The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
Learn more.


Powerful, pull-type clapper solenoids handle myriad jobs

New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.


Tech Tip: Belt, screw, or chain-driven actuator?

Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.


Ultra-precise linear stage -- down to 0.005 microns

PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.


Choosing the right stepper motor: PM or hybrid?

According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.


New PTFE-free linear guide for precise positioning

The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.


Heavy-duty gear units for mixing and agitating systems

MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.


What are non-captive linear actuators?

According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.


Güdel introduces Swiss-quality tracks for cobots

Güdel Inc. is highlighting new technologies at Automate 2025 booth #2418 that demonstrate its unmatched ability to solve automation engineering challenges. One is the Cobomover, a 7th-axis linear track purpose-built for collaborative and lightweight robots. Designed and manufactured in Switzerland, this unit extends the working range of robots up to 5 m, allowing them to operate multiple workstations and perform a variety of tasks without manual repositioning. Compatible with over 60 cobots and small traditional robots.
Learn more and get all the specs.


New open-center XYZ stage

ThruSight-Focus is a high-performance, compact motion platform specifically engineered for applications requiring dual-side access to the sample or workpiece. It pairs ALIO's monolithic open-center XY stage -- known for its nanometer-level precision, crossed roller bearings, and direct linear drives -- with a novel Z-wedge mechanism that converts horizontal drive force into vertical motion via direct drive. This innovative architecture eliminates backlash, enhances servo responsiveness, and delivers fast, stable Z-axis movements -- all within a low-profile footprint.
Learn more.


Eaton unveils differential engineered for EVs

Intelligent power management company Eaton launched a new differential engineered specifically for electric vehicles at Auto Shanghai 2025 in China. The innovative design addresses the unique challenges presented by EV propulsion systems, including shared low-viscosity oil environments, increased sensitivity to noise, and the demands of high and instant torque delivery.
Read the full article.


Top Product: Integrated servo system is 20% smaller than standalone unit

Applied Motion Products has introduced the MDX+ series, a family of low-voltage servo systems that integrate a servo drive, motor, and encoder into one package. This all-in-one drive is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor, the solar industries, and many others.
Read the full article.


NASA aeronautics making strides to bring back supersonic passenger travel

The return of supersonic passenger travel may be a little closer to reality thanks to NASA's efforts to define a new standard for low sonic booms.

NASA F/A-18 aircraft were used to create low-intensity sonic booms during a research project at the agency's Armstrong Flight Research Center in Edwards, CA. The Waveforms and Sonic boom Perception and Response project gathered data from a select group of more than 100 volunteer Edwards Air Force Base residents on their individual attitudes toward sonic booms produced by aircraft in supersonic flights over the base. [Image Credit: NASA/Jim Ross]

 

 

 

 

Several NASA aeronautics researchers presented their latest work in Atlanta in mid-June at Aviation 2014, an annual event of the American Institute of Aeronautics and Astronautics. There, they shared with the global aviation community the progress they are making in overcoming some of the biggest hurdles to supersonic passenger travel.

The research generates data crucial for developing a low-boom standard for the civil aviation industry. NASA works closely with the Federal Aviation Administration and the international aerospace community, including the International Civil Aviation Organization, to gather data and develop new procedures and requirements that may help in a reconsideration of the current ban on supersonic flight over land.

"Lessening sonic booms -- shock waves caused by an aircraft flying faster than the speed of sound -- is the most significant hurdle to reintroducing commercial supersonic flight," said Peter Coen, head of the High Speed Project in NASA's Aeronautics Research Mission Directorate at the agency's Headquarters in Washington. "Other barriers include high-altitude emissions, fuel efficiency, and community noise around airports."

Engineers at NASA centers in California, Ohio, and Virginia that conduct aviation research are tackling sonic booms from a number of angles, including how to design a low-boom aircraft and characterize the noise. NASA researchers have studied how to quantify the loudness and annoyance of the boom by asking people to listen to the sounds in a specially designed noise test chamber.

A recent flight research campaign at NASA's Armstrong Flight Research Center in Edwards, CA, had residents explore ways to assess the public's response to sonic booms in a real-world setting. Researchers at Armstrong have an advantage -- pilots are permitted to fly at supersonic speeds because the facility is located on Edwards Air Force Base.

"People here are more familiar with sonic booms," said Armstrong aerospace engineer Larry Cliatt. "Eventually, we want to take this to a broader level of people who have never heard a sonic boom."

Similar work is conducted at NASA's Langley Research Center in Hampton, VA, where volunteers from the local community rated sonic booms according to how disruptive they determined the sound to be.

"They each listened to a total of 140 sounds, and based on their average response, we can begin to estimate the general public's reactions," explained Langley acoustics engineer Alexandra Loubeau.

She also conducted a study at Langley comparing results from tools used to predict sonic boom noise at ground level.

"Because of the interaction with the atmosphere, it is important to be as consistent as possible in the implementation and usage of these tools. The comparisons done so far have shown good agreement, but there are some inconsistencies that need to be studied," Loubeau said.

Other studies are focused on predicting the sonic boom and on design approaches to reducing it. Participants from Japan, the United States, and France attended the first Sonic Boom Prediction Workshop, where they evaluated simple configurations -- cylindrical bodies with and without wings -- and complex full aircraft designs.

"We are working to understand the worldwide state of the art in predicting sonic booms from an aircraft point of view," said Mike Park, a fluid mechanics engineer at Langley. "We found for simple configurations we can analyze and predict sonic booms extremely well. For complex configurations, we still have some work to do."

Wind tunnels are another tool used to help predict which airplane designs might have quieter booms. The most recent tests were conducted at NASA's Ames Research Center in Moffett Field, CA, and Glenn Research Center in Cleveland. Similar to designs of the past, current aircraft designs being tested are characterized by a needle-like nose, a sleek fuselage, and a delta wing or highly swept wings -- shapes that result in much lower booms.

NASA and industry engineers say they believe supersonic research has progressed to the point where the design of a practical, low-boom supersonic jet is within reach.

Source: NASA

Published July 15

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