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| October 21, 2014 | Volume 10 Issue 39 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Optical Gaging Products has introduced the SmartScope® E18, a compact, benchtop video measurement system. Featuring a 12" x 12" stage, IntelliCentric™-E fixed-lens optics, and VIRTUAL ZOOM™ technology, it offers fully automatic 3-axis performance without taking up floor space. Standard LED lighting, a rigid fixed-bridge design, optional touch probes, and advanced metrology software ensure accurate, repeatable inspection.
Learn more.
For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.
Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.
Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.
Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.
You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.
Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.
Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m2 of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.
BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.
With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.
By Emil Venere, Purdue University
An emerging class of electrically conductive plastics called "radical polymers" may bring low-cost, transparent solar cells, flexible and lightweight batteries, and ultrathin antistatic coatings for consumer electronics and aircraft.
Researchers have established the solid-state electrical properties of one such polymer, called PTMA, which is about 10 times more electrically conductive than common semiconducting polymers.
"It's a polymer glass that conducts charge, which seems like a contradiction because glasses are usually insulators," said Bryan Boudouris, an assistant professor of chemical engineering at Purdue University.
The polymer is easy to manufacture, resembling Plexiglas, an inexpensive transparent plastic found in numerous products. However, unlike Plexiglas, it conducts electricity.

An emerging class of electrically conductive plastic is called "radical polymers." The graphic at left depicts the structure of a polymer. At right, transparent polymer overlays the Purdue logo. [Purdue University photo]
"We make billions of tons of plastic every year," Boudouris said. "So imagine if you could produce that same kind of material at that same scale but now it has electronic properties."
The PTMA is in a class of electrically active polymers that could bring inexpensive transparent solar cells; antistatic and antiglare coatings for cellphone displays; antistatic coverings for aircraft to protect against lightning strikes; flexible flash drives; and thermoelectric devices, which generate electricity from heat.
The polymers have seen commercial use in new types of batteries. However, finding widespread practical applications for the polymers will require increasing the conductivity another 100 to 1,000 times, Boudouris said.
Recent research findings were detailed in a paper published online in May in the journal Macromolecules. A review article on the subject appeared in September in the same journal and is featured on the cover. The American Chemical Society also has recorded a series of podcast with Boudouris, accessible at http://pubs.acs.org/page/mamobx/audio/index.html.
The review article is authored by Purdue graduate students Edward P. Tomlinson and Martha E. Hay, and Boudouris. The research article published in May was authored by graduate student Lizbeth Rostro, undergraduate student Si Hui Wong, and Boudouris.
Polymers are strings of molecules with a central backbone and may contain side chains called "pendant groups" that dangle from the central structure. In radical polymers, it's these pendant groups that allow charge to be transported, conducting current.
To create the radical polymer, the researchers used a procedure called deprotection, which involves replacing a specific hydrogen atom in the pendant group with an oxygen atom, converting it into a so-called radical group.
"We just finally studied deprotection in a way others had not to learn how it affects the electronic properties of the radical polymers," Boudouris said.
Electrons surround an atom's nucleus in "shells," and these electrons are usually paired. The oxygen atom in PTMA, however, has one unpaired electron in its outer shell, making it amendable to transporting charge.
"You have to control the deprotection process very well, because it makes the conductivity vary by orders of magnitude," he said.
The researchers have determined that the deprotection step can lead to four distinct chemical functionalities of the radical polymer, two of which are promising for increasing the conductivity of the polymer.
"So manipulating the reaction conditions for this deprotection step, and monitoring closely the resultant chemical functionalities, is critical in tuning the electrical properties of radical polymers," Boudouris said.
The research is ongoing and has been funded by the National Science Foundation (NSF), the Air Force Office of Scientific Research (AFOSR), and the Defense Advanced Research Projects Agency (DARPA).
Published October 2014