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Renishaw unveils revolutionary LIBERTAS™ 3DP tech

Renishaw's new LIBERTAS software technology addresses two of the most persistent challenges in metal AM: poor downskin surface finish and the need for support structures. Users have greater freedom to manufacture complex geometries.
Read the full article.

Innovate like a PRO: Protolabs' new AI-enabled manufacturing platform

ProDesk by Protolabs accelerates innovation for product development and procurement teams. It features real-time, AI-powered quoting with design for manufacturability (DFM) analysis across injection molding, CNC machining, and 3D printing. The platform enables seamless team collaboration and customizes quotes with instant feedback on materials, lead times, secondary operations, and finishes prior to production.
Learn more.

SDP/SI Shaftloc Fastening System

Shaftloc is a unique, reusable locking device for securely mounting mechanical components like gears and sprockets onto shafts without the need for keyways, set screws, or adhesives. Its simple, two-piece design offers a cost-effective alternative to traditional fasteners, providing high clamping force and vibration resistance. Installed with standard tools, Shaftloc is perfect for designers seeking flexible, hubless mounting solutions. Available in four styles.
Learn more from SDP/SI.

How Autodesk Research uses Markforged 3D printing

In advanced R&D, "good enough" doesn't cut it. To pioneer its Performance-Aided Design (PAD) workflow, Autodesk Research partnered with Markforged to close the gap between digital simulation and reality. Using sensors and digital twins, PAD replaces delayed field reports with real-time feedback. To test this high-stakes system, Autodesk built massive UAV platforms -- including a 300-lb aircraft. Facing extreme dynamic loads and weather, these drones provide the ultimate torture test for rapid design iteration.
View the video.

Top Tech Tip: How do you 3D print STL files?

Learn the basics of 3D printing STL files -- the files that serve as the digital foundation for 3D printing -- and a whole lot more from the experts at Xometry. These files have advantages, of course, but did you know they have disadvantages too? Also learn about STL tools and programs, and how to reduce file size or even repair a file you are having trouble with.
Read the Xometry article.

When metals can't survive: Machined ceramics as an alternative

Technical Ceramics are so hard and wear resistant that they cannot be machined with conventional tools -- but they can outlast and outperform other materials in demanding or harsh applications. INSACO's proprietary diamond grinding process and specialized techniques developed over many decades allow the company to produce and document parts to exacting specifications consistently. Learn all about the alternatives you have when metals just can't take it.
Read the INSACO article.

Radio Flyer cuts ebike prototype time radically with Fuse X1 large-format SLS 3D printer

Radio Flyer cut prototype lead times for its Flyer Loop cargo ebike frame from two months to two days using Formlabs' new Fuse X1 SLS large-format 3D printer. "We can now print an entire Flyer Loop cargo ebike overnight and be gluing it together the next day," said Agostino LoBello, product development engineer at Radio Flyer. "I can iterate three times as often with nine times less labor." The Fuse X1 delivers production-quality parts with 50% lower costs and triple the throughput of comparable industrial systems, featuring automated powder handling and a compact, easy-to-install design. [Credit: Image courtesy of Formlabs]
View the video.

Compact industrial sand 3D printer

ExOne has launched the S-Print Pro, a compact industrial sand 3D printer that brings production-grade binder jetting to smaller foundries, pattern shops, and print service providers. Aimed at businesses competing on cost and flexibility, it handles low-volume casting, spare parts, and custom components. The system processes furan binder with silica sand, CeraBeads, or silicon carbide.
Learn more about this capable machine.

Engineer's Toolbox: How to pin a shaft and hub assembly properly

One of the primary benefits of using a coiled spring pin to affix a hub or gear to a shaft is the coiled pin's ability to prevent hole damage. Another is the coiled pin absorbs wider hole tolerances than any other press-fit pin. This translates to lower total manufacturing costs of the assembly. However, there are a few design guidelines that must be adhered to in order to achieve the maximum strength of the pinned system and prevent damage to the assembly.
Read this very informative SPIROL article.

Get reliable labeling done right

Videojet Technologies has released the Videojet 9310 label applicator, designed to simplify everyday labeling on rigid and flexible packaging. Using Intelligent Motion technology, it digitally controls label tension and alignment to ensure consistent placement with minimal manual adjustments. The system features a simple label path, an intuitive touchscreen, and flexible mounting options to reduce downtime and keep production moving.
Learn more.

Your phone is now your smartest hydraulic tool

Commissioning a proportional valve traditionally requires cables, laptops, and complex software. The new Bosch Rexroth 4WRAE valve changes that. Featuring integrated digital electronics and Bluetooth connectivity, it pairs with the "easy2connect" app. Technicians can now visualize performance, adjust settings, diagnose errors, and force solenoids directly from their phones, simplifying setup for IO-Link or analog systems.
Learn more.

A new take on indexing plungers

JW Winco has expanded its extensive standard parts range with the GN 823 indexing plunger. Featuring an intuitive operating lever, it allows easy activation with a single finger, even when wearing gloves or out of sight. Available in screw-on or weldable stainless steel variants, this robust component suits both delicate installations and heavy-duty industrial applications. Available in two installation options: screw fastening or welding.
Learn more.

Fast-cure composite for aero and defense manufacturing

Toray Composite Materials America has launched 3960-FC, a fast-cure variant of its high-performance 3960 prepreg system for mission-critical aerospace and defense applications. This material reduces cure time by up to 45% while maintaining proven mechanical performance, stiffness, and exceptional toughness. It is highly compatible with automated manufacturing technologies like AFP and ATL, as well as traditional processing methods.
Learn more.

Best high-speed rotary bearing in THK history

THK's High-Speed, Double-Row Angular Contact Ring BWH is the fastest rotary bearing in company history. By utilizing balls inside a cage instead of rollers, this new structure achieves unprecedented speeds. It supports loads from all directions while matching the high rigidity and rotational accuracy of standard cross-roller ring design options.
Learn more.

100,000 hours: KNF diaphragm pump achieves exceptional lifetime

Reaching 100,000 hours of uninterrupted performance is a remarkable achievement for micro diaphragm gas pumps. It represents more than 11 years of continuous operation in a controlled environment, exceeding the demands of most real-world applications. This milestone highlights KNF's engineering expertise and the reliability built into every pump.
Get a closer look at the 100,000-hour lifetime test.

New solar power material converts 90 percent of captured light into heat

A multidisciplinary engineering team at the University of California, San Diego, has developed a new nanoparticle-based material for concentrating solar power plants designed to absorb and convert to heat more than 90 percent of the sunlight it captures. The new material can also withstand temperatures greater than 700 C and survive many years outdoors in spite of exposure to air and humidity. Their work, funded by the U.S. Department of Energy's SunShot program, was published recently in two separate articles in the journal Nano Energy.

By contrast, current solar absorber material functions at lower temperatures and needs to be overhauled almost every year for high-temperature operations.

"We wanted to create a material that absorbs sunlight that doesn't let any of it escape. We want the black hole of sunlight," said Sungho Jin, a professor in the department of Mechanical and Aerospace Engineering at UC San Diego Jacobs School of Engineering. Jin, along with professor Zhaowei Liu of the department of Electrical and Computer Engineering, and Mechanical Engineering professor Renkun Chen, developed the Silicon boride-coated nanoshell material. They are all experts in functional materials engineering.

Graduate student Bryan VanSaders measures how much simulated sunlight a novel material can absorb using a unique set of instruments that takes spectral measurements from visible to infrared. This testing is led by electrical engineering professor Zhaowei Liu. [Credit: David Baillot/UC San Diego Jacobs School of Engineering]

 

 

 

 

The novel material features a "multiscale" surface created by using particles of many sizes ranging from 10 nanometers to 10 micrometers. The multiscale structures can trap and absorb light, which contributes to the material's high efficiency when operated at higher temperatures.

Concentrating solar power (CSP) is an emerging alternative clean energy market that produces approximately 3.5 gigawatts worth of power at power plants around the globe -- enough to power more than 2 million homes, with additional construction in progress to provide as much as 20 gigawatts of power in coming years. One of the technology's attractions is that it can be used to retrofit existing power plants that use coal or fossil fuels because it uses the same process to generate electricity from steam.

Traditional power plants burn coal or fossil fuels to create heat that evaporates water into steam. The steam turns a giant turbine that generates electricity from spinning magnets and conductor wire coils. CSP power plants create the steam needed to turn the turbine by using sunlight to heat molten salt. The molten salt can also be stored in thermal storage tanks overnight, where it can continue to generate steam and electricity, 24 hours a day if desired, a significant advantage over photovoltaic systems that stop producing energy with the sunset.

One of the most common types of CSP systems uses more than 100,000 reflective mirrors to aim sunlight at a tower that has been spray painted with a light-absorbing black paint material. The material is designed to maximize sunlight absorption and minimize the loss of light that would naturally emit from the surface in the form of infrared radiation.

With particle sizes ranging from 10 nanometers to 10 micrometers, this multiscale structure traps and absorbs light more efficiently and at temperatures greater than 700 C. [Credit: Renkun Chen, mechanical engineering professor, UC San Diego Jacobs School of Engineering]

 

 

 

 

The UC San Diego team's combined expertise was used to develop, optimize, and characterize a new material for this type of system over the past three years. Researchers included a group of UC San Diego graduate students in materials science and engineering, Justin Taekyoung Kim, Bryan VanSaders, and Jaeyun Moon, who recently joined the faculty of the University of Nevada, Las Vegas. The synthesized nanoshell material is spray-painted in Chen's lab onto a metal substrate for thermal and mechanical testing. The material's ability to absorb sunlight is measured in Liu's optics laboratory using a unique set of instruments that takes spectral measurements from visible light to infrared.

UC San Diego mechanical engineering professor Renkun Chen spray paints a novel material that could significantly improve the cost competitiveness of solar energy by converting more than 90 percent of the sunlight it captures into heat. [Credit: David Baillot/UC San Diego Jacobs School of Engineering]

 

 

 

 

Current CSP plants are shut down about once a year to chip off the degraded sunlight-absorbing material and reapply a new coating, which means no power generation while a replacement coating is applied and cured. That is why DOE's SunShot program challenged and supported UC San Diego research teams to come up with a material with a substantially longer lifecycle, in addition to the higher operating temperature for enhanced energy conversion efficiency. The UC San Diego research team is aiming for many years of usage life, a feat they believe they are close to achieving.

Modeled after President Kennedy's moon landing program that inspired widespread interest in science and space exploration, then-Energy Secretary Steven P. Chu launched the Sunshot Initiative in 2010 with the goal of making solar power cost competitive with other means of producing electricity by 2020.

Source: UC San Diego

Published November 2014

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