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November 25, 2014 | Volume 10 Issue 44 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
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EXAIR's ATEX Cabinet Cooler® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
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Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.
Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
Read the full article.
According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
View the video.
Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
Read the full article.
The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
Learn more.
Find out what's new in SOLIDWORKS 2025 when it comes to sheet metal and weldments, and learn some valuable tips and tricks along the way from TriMech. Topics covered include copying cut list properties, bend notches, tab and slot enhancements, groove beads (a new type of weld bead), performance enhancements, and more. When you're done, check out TriMech's full YouTube channel filled with educational material.
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Researchers from Columbia Engineering and the Georgia Institute of Technology reported recently that they have made the first experimental observation of piezoelectricity and the piezotronic effect in an atomically thin material, molybdenum disulfide (MoS2), resulting in a unique electric generator and mechanosensation devices that are optically transparent, extremely light, and very bendable and stretchable.
Positive and negative polarized charges are squeezed from a single layer of atoms, as it is being stretched. [Image courtesy of Lei Wang/Columbia Engineering]
In a paper published online October 15, 2014, in Nature, research groups from the two institutions demonstrate the mechanical generation of electricity from the two-dimensional (2D) MoS2 material. The piezoelectric effect in this material had previously been predicted theoretically.
Piezoelectricity is a well-known effect in which stretching or compressing a material causes it to generate an electrical voltage (or the reverse, in which an applied voltage causes it to expand or contract). But for materials of only a few atomic thicknesses, no experimental observation of piezoelectricity has been made, until now. This latest observation provides a new property for two-dimensional materials such as molybdenum disulfide, opening the potential for new types of mechanically controlled electronic devices.
"This material -- just a single layer of atoms -- could be made as a wearable device, perhaps integrated into clothing, to convert energy from your body movement to electricity and power wearable sensors or medical devices, or perhaps supply enough energy to charge your cell phone in your pocket," says James Hone, professor of mechanical engineering at Columbia and co-leader of the research.
"Proof of the piezoelectric effect and piezotronic effect adds new functionalities to these two-dimensional materials," says Zhong Lin Wang, Regents' Professor in Georgia Tech's School of Materials Science and Engineering and a co-leader of the research. "The materials community is excited about molybdenum disulfide, and demonstrating the piezoelectric effect in it adds a new facet to the material."
Hone and his research group demonstrated in 2008 that graphene, a 2D form of carbon, is the strongest material. He and Lei Wang, a postdoctoral fellow in Hone's group, have been actively exploring the novel properties of 2D materials like graphene and MoS2 as they are stretched and compressed.
Zhong Lin Wang and his research group pioneered the field of piezoelectric nanogenerators for converting mechanical energy into electricity. He and postdoctoral fellow Wenzhuo Wu are also developing piezotronic devices, which use piezoelectric charges to control the flow of current through the material just as gate voltages do in conventional three-terminal transistors.
There are two keys to using molybdenum disulfide for generating current: using an odd number of layers and flexing it in the proper direction. The material is highly polar, but, Zhong Lin Wang notes, an even number of layers cancels out the piezoelectric effect. The material's crystalline structure also is piezoelectric in only certain crystalline orientations.
For the Nature study, Hone's team placed thin flakes of MoS2 on flexible plastic substrates and determined how their crystal lattices were oriented using optical techniques. They then patterned metal electrodes onto the flakes. In research done at Georgia Tech, Wang's group installed measurement electrodes on samples provided by Hone's group, then measured current flows as the samples were mechanically deformed. They monitored the conversion of mechanical to electrical energy, and observed voltage and current outputs.
An atomically thin material, molybdenum disulfide (MoS2), shown, could be the basis for unique electric generator and mechanosensation devices that are optically transparent, extremely light, and very bendable and stretchable. [Image courtesy of Rob Felt/Georgia Tech]
The researchers also noted that the output voltage reversed sign when they changed the direction of applied strain, and that it disappeared in samples with an even number of atomic layers, confirming theoretical predictions published last year. The presence of piezotronic effect in odd layer MoS2 was also observed for the first time.
"What's really interesting is we've now found that a material like MoS2, which is not piezoelectric in bulk form, can become piezoelectric when it is thinned down to a single atomic layer," says Lei Wang.
To be piezoelectric, a material must break central symmetry. A single atomic layer of MoS2 has such a structure, and should be piezoelectric. However, in bulk MoS2, successive layers are oriented in opposite directions, and generate positive and negative voltages that cancel each other out and give zero net piezoelectric effect.
"This adds another member to the family of piezoelectric materials for functional devices," says Wenzhuo Wu.
In fact, MoS2 is just one of a group of 2D semiconducting materials known as transition metal dichalcogenides, all of which are predicted to have similar piezoelectric properties. These are part of an even larger family of 2D materials whose piezoelectric materials remain unexplored. Importantly, as has been shown by Hone and his colleagues, 2D materials can be stretched much farther than conventional materials, particularly traditional ceramic piezoelectrics, which are quite brittle.
The research could open the door to development of new applications for the material and its unique properties.
"This is the first experimental work in this area and is an elegant example of how the world becomes different when the size of material shrinks to the scale of a single atom," Hone adds. "With what we're learning, we're eager to build useful devices for all kinds of applications."
Ultimately, Zhong Lin Wang notes, the research could lead to complete atomic-thick nanosystems that are self-powered by harvesting mechanical energy from the environment. This study also reveals the piezotronic effect in two-dimensional materials for the first time, which greatly expands the application of layered materials for human-machine interfacing, robotics, MEMS, and active flexible electronics.
For this study, the research team also worked with Tony Heinz, David M. Rickey Professor of Optical Communications at Columbia Engineering and professor of physics at Columbia's Graduate School of Arts and Sciences.
The study was supported by the U.S. Department of Energy (DOE), Office of Basic Energy Sciences (BES) (No. DE-FG02-07ER46394) and U.S. National Science Foundation (DMR-1122594).
Source: Columbia Engineering
Published November 2014