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| December 02, 2014 | Volume 10 Issue 45 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.
Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.
The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.
Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.
SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
Read the full article.
Built on Copley's proven NanoPlus platform, the compact, 1.2-oz R-Series Nano servo drives withstand extreme temperatures, vibration, shock, and humidity. Available in R47 (CANopen) and R48 (EtherCAT) models, they suit space-constrained, harsh environments such as mil/aero robotics and gimbals. This commercial off-the-shelf series provides a hardened option without defense-specific development lead times.
Learn more from Copley Controls.
Kyntronics' new all-electric HyCore hybrid actuator is a compact, low-cost alternative to traditional hydraulic, pneumatic, and electro-mechanical systems. Engineered for OEMs, it delivers up to 14,726 lb of force. The self-contained design eliminates leaks and wear, providing precise control, shock-load tolerance, and high efficiency. It simplifies integration and lowers operating costs for mobile equipment, packaging, assembly automation, and more.
Learn more.
SDP/SI's best sellers aren't just popular -- they're proven. These are the motion components their customers return to time and again for precision, reliability, and unbeatable value. From belts and pulleys to gears, bearings, and couplings, each product has earned its place through consistent performance in real-world applications.
Learn more and see the full products list.
Grinding large fabrications is a classic dull, dirty, and dangerous task perfectly suited for automation, yet traditional setups require multiple costly robots. At Automate 2026, Güdel debuted a single-robot solution that utilizes two extra degrees of freedom to finish massive surfaces without complex part repositioning.
Read the full article.
Automation-Direct now offers US-manufactured RBS ball screws and nuts for precise linear motion in OEM and maintenance applications. Achieving over 90% efficiency, they feature low friction, high accuracy, and minimal wear. Available in various diameters, lengths, and leads, these precision-matched components handle axial loads with minimal backlash, providing a dependable solution that reduces maintenance and extends operational life. Great prices too.
Learn more.
Building on its established portfolio of twin-strand conveyors that are currently used in a variety of industry verticals, Bosch Rexroth is introducing the TS 7plus transfer system, which is the world's first freely configurable, fully electric conveyance solution to workpieces weighing up to 3,000 kg. TS 7plus transports material via conveyor rollers on freely configurable modular sections with lift/transverse, rotary, and positioning units, as well as stop gates. Great for automotive, battery, aerospace/defense, and more.
Learn more.
The A-123 noncontact nanoposi-tioning stage integrates a brushless motor, air bearings, and a 1-nm encoder, supporting 40-kg payloads over 750-mm travel. Its pressurized air film eliminates the friction, wear, and vibration of mechanical stages, ensuring zero particle generation. Customizable with options such as granite bases and isolation systems, it is ideal for semiconductor metrology, inspection, photonics, and more.
Learn more.
Some of the recent research activities in the area of electric motor drives for safety-critical applications (such as aerospace and nuclear power plants) are focused on looking at various fault-tolerant motor and drive topologies. After discussing different solutions, this article focuses on a miniature permanent magnet (PM) stepper motor design that provides increased redundancy.
Read this informative FAULHABER article.
Teradyne Robotics, the company behind Universal Robots (UR) and Mobile Industrial Robots (MiR), will demonstrate how physical AI is transforming industrial automation at Automate 2026 in Chicago, June 22-25 at booth #1250. The demos presented are real, deployable, and ready for purchase. They include assembly, pick-and-place, palletizing, mobile robots, and more. A lot of good new offerings here. Check it out.
Read the full article.
Zaber Technologies has launched the DMA Objective Focus Stage, a compact, linear motor solution for microscope OEMs. Starting at $4,500 with an integrated controller, it offers 50-nm repeatability and sub-15-ms settling times -- matching piezo precision at one-third the cost. Featuring plug-and-play architecture, a developer-friendly API, and a tiny footprint, it accelerates high-throughput workflows like spatial biology and digital pathology.
Learn more.
By GE Reports
On October 6, a Boeing 747 modified for testing jet engines taxied along a concrete runway on the edge of the Mojave Desert and took off with a brand new engine strapped to its left wing. Although the engine's maiden flight was short, it made aviation history.
For the first time, the engine, called LEAP, flew with 19 fuel nozzles 3D printed by a computer-guided laser from layers of metal powder. "We designed these nozzles to efficiently feed fuel into the jet engine, but they are also a work of art," says Greg Morris, a 3D-printing pioneer who leads additive manufacturing research at GE Aviation. (GE Aviation acquired his company, Morris Technologies, in 2012.) "Methods like 3D printing give designers new freedoms and unleash their imagination. You couldn't make this nozzle any other way."

A 3D-printed fuel nozzle for the LEAP jet engine. [Image credit: CFM International]
GE is aiming to have 3D printing and other additive manufacturing tools like it liberate every designer on its payroll. The company just announced it would spend $32 million to build a new research and education center focused on additive technologies in Pennsylvania. "We want to light the fire behind additive," Morris says. "This is still a young tool, but it's also a very powerful and disruptive tool. We want to maximize its use across all of GE's businesses."
Additive manufacturing is the opposite of traditional "subtractive" manufacturing methods like turning, milling, and drilling, which remove material from the product to achieve its final shape. Additive techniques, as the name implies, make parts by adding one thin layer of material on top of another. It's like building a loaf of bread from individual slices.
This approach allows designers to achieve lighter and more durable shapes that were previously impossible to produce. Since the finished components are very close to the final look, the technology can also dramatically reduce manufacturing waste.

Additive manufacturing allows designers to create parts like this jet engine combustor that would be very difficult to make on conventional machines. [Image credit: GE Aviation]
The 3D-printed LEAP fuel nozzle, for example, is five times more durable than the previous model and 25 percent lighter. Additive manufacturing allowed engineers to reduce the number of individual pieces that were brazed and welded together from 20 to just one part, and achieve the best fuel flow geometry. "These tools unleash incredible creativity," Morris says.
(The nozzles are made by Advanced Atomization Technologies, a joint venture between GE and Parker Aerospace. The LEAP engine was developed by CFM International, a joint company owned equally by GE and France's Snecma.)
GE will use the new 125,000-sq-ft facility, which will be located in western Pennsylvania, to train designers and engineers on additive manufacturing design and production, and work closely with students at nearby Carnegie Mellon University, Penn State, and the University of Pittsburgh.

Last year, GE and GrabCAD held an open 3D-printing challenge to redesign a jet engine bracket. The original bracket weighed 2,033 g (4.48 lb), but the winner was able to reduce its weight by nearly 84 percent to just 327 g (0.72 lb).
The center will have 3D printers and other additive machines that can work both with plastics and metal. GE businesses will have access to the machines to handle overflow orders, make prototypes, and produce new parts without spending capital on their own. "The idea is to bring everyone together, share costs, and explore our common needs," Morris says. "It will also help us keep certain intellectual property in house."
Besides using additive manufacturing to make things, the center's 50 engineers will also work on developing new materials for additive technologies.
The new center will join five advanced manufacturing businesses that GE opened in the U.S. in the last two years: Greenville, SC (Power & Water), Asheville, NC (Aviation), Auburn, AL (Aviation), Jacksonville, FL (Oil & Gas), and Rutland, VT (Aviation).
Dan Heintzelman, GE vice chairman, said that a recent $75 million upgrade of the Rutland center has allowed GE Aviation to apply new advanced manufacturing technology to jet engine production and save $300 million.
"We made a big bet that additive manufacturing is not a flash in a pan," Morris says. "We know this is a way we are going to make various parts in the future. We are now in the process of training people and building awareness throughout the company. Engineers need to realize that they have this very powerful and enabling tool at their disposal." The new center is scheduled to open in 2015.
Read more GE Reports at www.gereports.com.
Published December 2014