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| February 17, 2015 | Volume 11 Issue 07 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.
FUTEK's IDC150 Signal Conditioner packages high-performance signal conditioning in a rugged aluminum enclosure. Built for engineers needing accurate, synchronized data from strain gauge sensors, it fits prototyping and lab environments. The device connects seamlessly to existing setups and pairs with SENSIT software and Python APIs. It is ideal for compact, high-performance digital sensor evaluation.
Learn more.
The new MLX81119 from Melexis is an 18-channel LIN RGB LED controller with an integrated DC/DC converter, designed to simplify and optimize automotive lighting systems. By generating the LED supply voltage locally on chip, this unit significantly reduces power dissipation, external components, and space requirements in increasingly dense vehicle applications such as door panels, dashboards, and charge-port lighting.
Learn more.
iST's Moisture-in-Oil Sensor is a compact, digital RH/T module that accurately and continuously monitors the water content in oils and fuels. This sensor does not simply measure the absolute water content -- it measures the relative saturation level in % RH or water activity aw in %. This means you get a direct picture of the current oil quality and can react in time. Applications include: marine engines and gearboxes, commercial and rail vehicles, wind turbines and generators, drilling and paper machines, and more. Eval kit available.
Learn more.
Ouster Rev8 features the world's first patented native color lidar sensors. For the first time, a single lidar sensor can understand road signs, interpret brake lights, or simply capture the richness of planet Earth in survey-grade, colorized maps. Based on patented Ouster Silicon with embedded Fujifilm color science, the L4 chip boasts 42.9 GMACs of processing power, detection of up to 20 trillion photons per sec, and a 40-kHz measurement rate with picosecond timing precision. Sees up to 200 m.
Learn more.
In modern aircraft production, precision is everything. In this application article, learn how an Ensenso 3D camera integrated into an automated process chain ensures accurate detection and alignment of drilling positions in aircraft cabin assembly using the CAD data of the aircraft frame.
Read the full article.
Certified Onshape Professional Too Tall Toby explains how to supercharge your workflow using community-created tools. In this insightful tutorial, he dives into the world of FeatureScript -- the powerful coding language behind Onshape. Learn where to find new scripts and how to use them. Save time. Learn new skills, shortcuts, and maybe even better ways to do things. Incorporate Custom Features into your everyday work. Very useful.
View the video.
Novotechnik has put together an informative video highlighting real-world applications for their RFC, RFE, and RSA Series touchless magnetic angle sensors. You may be surprised at the variety of off-highway, marine, material handling, and industrial uses. You'll learn how they work (using a Hall effect microprocessor to detect position) and their key advantages, including eliminated wear and tear on these non-mechanical components. We love when manufacturers provide such useful examples.
View the video.
Autodesk Assistant brings industry-specific context to help execute tasks and orchestrate actions across your 3D models -- not just answer questions. Designed to understand your workflows, Assistant appears as a dockable panel alongside your Inventor workspace and includes the ability to perform complex tasks or gather information from your designs without writing a single line of code. Find out what this new AI "colleague" can do for you.
Watch this informative Autodesk video.
Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.
Beckhoff's Next line of multi-touch control panels and panel PCs is engineered for demanding human-machine interface and control tasks. These panels offer convenient operation with advanced multi-touch technology, a high-quality look and feel, anti-glare and anti-ghosting effects, and a wide choice of formats (from 7 to 23.8 in.) and options. A main draw is the line's attractive pricing.
Learn more.
Creaform, a business of AMETEK, has launched HandySCAN 3D|EVO Series, the most powerful handheld 3D laser scanning solution on the market. This innovative series features a built-in touchscreen display and an integrated high-res 12-MP photo camera, incorporating augmented reality (AR) and advanced on-scanner visualization. Users can streamline repetitive inspections and enhance quality control processes using the new auto-alignment feature. Powered by 46 blue laser lines with accuracy of 0.020 mm. The Creaform Metrology Suite includes four application software modules: Scan-to-CAD, Inspection, Automation, and Dynamic Tracking. So many more features.
Learn more.
Global automotive supplier Continental has developed a new sensor technology that measures the temperature inside permanently excited synchronous motors in electric vehicles directly on the rotor for the first time.
Read the full article.
The new OCI-460 SWIR LED series from EPIGAP OSA Photonics features markedly improved output power compared to the company's previous OCI-480 package and all competitive SMD SWIR LED devices. For example, model OCI-460 ID1550-XS operates at 1,550 nm and features drive current up to 1.5A to deliver approximately 13% higher output efficiency over EPIGAP's OCI-480 package. This impressive advancement features 96% higher output power compared to any other SWIR SMD LED currently on the market. Ideal for use in sensing, machine vision, and more.
Learn more.
Discover AURA, the new AI assistant built into SOLID-WORKS, in this informative video from TriMech Group. What can AURA do for you? It can streamline workflows and make collaborating on and tracking projects even easier, for starters. Other top features of SOLIDWORKS Design 2026 are also covered. Some good tips here.
View the TriMech Group video.
By John Toon, Georgia Tech
Artists, print designers, and interior decorators have long had access to a broad palette of paint and ink colors for their work. Now, researchers have created a broad color palette of electrochromic polymers, materials that can be used for sunglasses, window tinting, and other applications that rely on electrical current to produce color changes.
By developing electrochromic polymer materials in a range of primary and secondary colors and combining them in specific blends, the researchers have covered the color spectrum -- even creating four shades of brown, a particularly difficult color combination. The materials could be used to make sunglasses that change from tinted to clear in a matter of seconds, at the press of a button. Other uses could include window tinting, signage, and even greeting cards that change color through the application of low-voltage electrical current.

Samples show some of the colors researchers have produced in electrochromic polymers. The materials can be used for applications such as sunglasses and window tinting that can be turned on and off through the application of an electrical potential. [Credit: Rob Felt]
Supported by BASF, the research is reported in the journal ACS Applied Materials & Interfaces. The research was done in the laboratory of John Reynolds, a professor in the School of Chemistry and Biochemisty and the School of Materials Science and Engineering at the Georgia Institute of Technology.
"We've demonstrated the ability to create virtually any color we want by mixing different electrochromic polymers, just like mixing paint," said Anna Osterholm, a research scientist in Georgia Tech's School of Chemistry and Biochemistry and the paper's first author. "Using a simple coating method or even inkjet printing, we can create films that change color with the application of a voltage."
The many colors that have been developed by Reynolds' group over the years include magenta, cyan, yellow, orange, blue, and green polymers that can be dissolved in common solvents. In addition, blends of these polymer solutions can be predictably mixed to target specific colors.
To demonstrate the capabilities, the researchers created brown lenses for sunglasses using a five-layer sandwich of materials, including a film of the electrochromic material, a charge storage layer, and a UV-curable electrolyte, with a cathode and anode layer on either side.
The lenses can be switched between a colored and colorless state by applying a brief pulse of electrical current and do not need a continuous power supply. To maintain the colorless state, a brief refresh pulse needs to be applied approximately every 30 minutes; however, the colored state can be stable for up to several days. The materials can switch from about 10 percent transmittance to 70 percent transmittance -- and back -- in a few seconds.
The brown shades are created by combining cyan and yellow primary colors with orange and periwinkle-blue secondary colors.
Photochromic sunglasses, which darken in response to light using a silver halide reaction, are already on the market. But many of these lenses respond to ultraviolet wavelengths that are filtered out by automobile windshields, require several minutes to transition -- and can't be controlled by users. The passive switching time can be problematic for pilots, drivers, security officers or others who move quickly between light and dark environments.
"In contrast, by using electrochromic polymers we can create devices that, by pushing a button, can be converted from dark to clear," said Osterholm. "They are completely user-controlled, and it doesn't matter whether they are being used indoors or outdoors, in a vehicle or an aircraft."
The electrochromic materials rely on a reduction-oxidation (redox) reaction triggered by the application of an electrical potential provided by a simple coin battery: a positive 1 V causes the glasses to be clear, while a -1 V switches to the color. "Essentially, we are just charging and discharging the device, which is what causes the color change," explained Eric Shen, a postdoctoral fellow in the Georgia Tech School of Chemistry and Biochemistry.
The electrochromic materials represent years of work by the Reynolds Laboratory to synthesize polymers whose repeat-unit structures provide the desired palette of colors. Because they can be dissolved in the same solvents, additional colors can be created by combining specific quantities of the primary and secondary colors.
"Anything that you would want to have change color at the push of a button would be an application for these," said Shen. "We have shown that we can switch them on and off thousands of times, and that we can shine strong light on them without causing degradation of the color."
The researchers have used simple spray- and blade-coating techniques to create films of the colorful materials. They now are using ink-jet printing to create patterns and mix the polymers to create colors.
"The ink-jetting is very versatile when you want to make patterns or very fine features with these materials," Shen said. "The fact that the polymers are so soluble makes it quite easy to process them using anything that would spread an ink."
In addition to the researchers already mentioned, the paper's co-authors include Justin Kerszulis and Rayford Bulloch from Georgia Tech, Michael Kuepfert from BASF in Tarrytown, New York; and Aubrey Dyer from Clayton State University in Morrow, Georgia.
Citation: Anna M. Osterholm, et al., "Four Shades of Brown: Tuning of Electrochromic Polymer Blends Toward High-Contrast Eyewear," (ACS Applied Materials & Interfaces, 2015).
Published February 2015