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April 14, 2015 | Volume 11 Issue 14 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
The SLIC Pin (Self-Locking Implanted Cotter Pin) from Pivot Point is a pin and cotter all in one. This one-piece locking clevis pin is cost saving, fast, and secure. It functions as a quick locking pin wherever you need a fast-lock function. It features a spring-loaded plunger that functions as an easy insertion ramp. This revolutionary fastening pin is very popular and used successfully in a wide range of applications.
Learn more.
How does prolonged exposure to intense UV light impact 3D-printed plastics? Will they fade? This is what Xometry's Director of Application Engineering, Greg Paulsen, set to find out. In this video, Paulsen performs comprehensive tests on samples manufactured using various additive processes, including FDM, SLS, SLA, PolyJet, DLS, and LSPc, to determine their UV resistance. Very informative. Some results may surprise you.
View the video.
Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says its popular Copper Filamet™ (not a typo) is "back in stock and ready for your next project." This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. Also available as pellets. The company says this is one of the easiest materials to print and sinter. New Porcelain Filamet™ available too.
Learn more and get all the specs.
Copper foam from Goodfellow combines the outstanding thermal conductivity of copper with the structural benefits of a metal foam. These features are of particular interest to design engineers working in the fields of medical products and devices, defense systems and manned flight, power generation, and the manufacture of semiconductor devices. This product has a true skeletal structure with no voids, inclusions, or entrapments. A perennial favorite of Designfax readers.
Learn more.
With Xometry's PolyJet 3D-printing service, you can order full-color 3D prints easily. Their no-cost design guide will help you learn about different aspects of 3D printing colorful parts, how to create and add color to your models, and best practices to keep in mind when printing in full color. Learn how to take full advantage of the 600,000 unique colors available in this flexible additive process.
Get the Xometry guide.
Have you ever 3D printed a part that had flat spots or faceted surfaces where smooth curves were supposed to be? You are not alone, and it's not your 3D printer's fault. According to Markforged, the culprit is likely a lack of resolution in the STL file used to create the part.
Read this detailed and informative Markforged blog.
Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.
One of the primary benefits of using a coiled spring pin to affix a hub or gear to a shaft is the coiled pin's ability to prevent hole damage. Another is the coiled pin absorbs wider hole tolerances than any other press-fit pin. This translates to lower total manufacturing costs of the assembly. However, there are a few design guidelines that must be adhered to in order to achieve the maximum strength of the pinned system and prevent damage to the assembly.
Read this very informative SPIROL article.
Creo Parametric 11.0 is packed with productivity-enhancing updates, and sometimes the smallest changes make the biggest impact in your daily workflows. Mark Potrzebowski, Technical Training Engineer, Rand 3D, runs through the newest functionality -- from improved surface modeling tools to smarter file management and model tree navigation. Videos provide extra instruction.
Read the full article.
Don't settle for ordinary springs. Opt for Rotor Clip wave springs. A wave spring is a type of flat wire compression spring characterized by its unique waveform-like structure. Unlike traditional coil springs, wave springs offer an innovative solution to complex engineering challenges, producing forces from bending, not torsion. Their standout feature lies in their ability to compress and expand efficiently while occupying up to 50% less axial space than traditional compression springs. Experience the difference Rotor Clip wave springs can make in your applications today!
View the video.
JW Winco's printed Standard Parts Handbook is a comprehensive 2,184-page reference that supports designers and engineers with the largest selection of standard parts categorized into three main groups: operating, clamping, and machine parts. More than 75,000 standard parts can be found in this valuable resource, including toggle clamps, shaft collars, concealed multiple-joint hinges, and hygienically designed components.
Get your Standard Parts Handbook today.
Watch Smalley's quick explainer video to see how engineer Frank improved his product designs by switching from traditional coil springs to compact, efficient wave springs. Tasked with making his products smaller while keeping costs down, Frank found wave springs were the perfect solution.
View the video.
You can improve the design and cost of your die cast parts with these top tips from Xometry's Joel Schadegg. Topics include: Fillets and Radii, Wall Thicknesses, Ribs and Metal Savers, Holes and Windows, Parting Lines, and more. Follow these recommendations so you have the highest chance of success with your project.
Read the full Xometry article.
3D Systems unveiled several new solutions at the RAPID+TCT 2025 show in April designed to change the way industries innovate. From new 3D printers and materials for high-mix, low-volume applications to marked improvements in how investment casting can be done, learn what is the state of the art from the original inventors of 3D printing.
Read the full article.
JW Winco has developed a new type of indexing plunger -- GN 824 -- that can independently latch into edges and grooves. This is made possible by a chamfered plunger pin. When the chamfered pin encounters a raised latching geometry, it retracts and then springs back out again once it reaches the latching point. This new indexing plunger can be ordered with axial thread for fastening and a black plastic knob for operating the indexing plunger. In a clever design, the plunger pin can be adjusted by 360 degrees to ensure that it encounters the mating surface perpendicularly. This hardware is well suited for transport frames, mechanisms, or covers that need to be locked in place quickly and securely, especially without the need for manual intervention.
Learn more.
By Hayley Dunning, Imperial College London
A new paint coating that makes robust self-cleaning surfaces has been developed by an international team of researchers.
The coating can be applied to clothes, paper, glass, and steel. When combined with adhesives, it maintains its self-cleaning properties after being wiped, scratched with a knife, and scuffed with sandpaper.
[Photo: UCL]
The study involved researchers from University College London (UCL), Imperial College London, and Dalian University of Technology (China), and it was published the first week of March in Science. It shows how the new paint, made from coated titanium dioxide nanoparticles, can give a wide range of materials self-cleaning properties, even during and after immersion in oil and following damage to the surface.
Self-cleaning surfaces work by being extremely repellent to water but often stop working when they are damaged or exposed to oil. The new paint creates a more resilient surface that is resistant to everyday wear and tear, so it could be used for a wide range of real-world applications from clothing to cars, say the researchers.
Co-author Dr Colin Crick, from the Department of Chemistry at Imperial, said: "The surface coating we developed is not only formed with relative ease, but can also be applied to a wide range of materials. The production of robust self-cleaning surfaces is a key step in ensuring that these highly promising materials can be widely used."
Extremely water-repellent surfaces cause water to ball into tight droplets. When these roll about on the surface, they pick up dirt, viruses, and bacteria, cleaning it without any scrubbing. In this way, a rain shower could clean a car instead of making it dirty.
Different coating methods were used to create the water-repellent surfaces, depending on the material. An artist's spray-gun was used to coat glass and steel, dip-coating for cotton wool, and a syringe to apply the paint onto paper.
Tough conditions
All the materials became waterproof and self-cleaning as water droplets of different sizes were seen bouncing instead of wetting the surface, removing the dirt applied by the researchers. This was maintained after damage was inflicted on the surfaces.
First author Yao Lu from UCL, said: "Our paint worked extremely well for a variety of surfaces in tough conditions that were designed to simulate the wear and tear of materials in the real world. For example, car paint frequently gets scuffed and scratched, and we wanted to make sure our paint would survive that."
The experiments were filmed to show the behavior of the treated surfaces against controls. Examples include videos of treated cotton-wool being dipped into blue-colored water and emerging pristine white with no trace of contamination, and treated paper remaining dry and clean after being exposed to dirt and water.
Co-author Professor Claire Carmalt at UCL said: "The biggest challenge for the widespread application of self-cleaning surfaces is finding a way to make them tough enough to withstand everyday damage. The surfaces tend to be mechanically weak and so rub off easily, but by pairing our paint with different adhesives, we've shown it is possible to make a robust self-cleaning surface. We used materials that are readily available, so our methods can be scaled-up for industrial applications."
"Robust self-cleaning surfaces that function when exposed to either air or oil," by Yao Lu, Sanjayan Sathasivam, Jinlong Song, Colin R. Crick, Claire J. Carmalt, and Ivan P. Parkin is published in Science.
Published May 2015