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| October 20, 2015 | Volume 11 Issue 39 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.
The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
Learn more.
FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.
Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.
The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.
Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.
SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
Read the full article.
Built on Copley's proven NanoPlus platform, the compact, 1.2-oz R-Series Nano servo drives withstand extreme temperatures, vibration, shock, and humidity. Available in R47 (CANopen) and R48 (EtherCAT) models, they suit space-constrained, harsh environments such as mil/aero robotics and gimbals. This commercial off-the-shelf series provides a hardened option without defense-specific development lead times.
Learn more from Copley Controls.
Kyntronics' new all-electric HyCore hybrid actuator is a compact, low-cost alternative to traditional hydraulic, pneumatic, and electro-mechanical systems. Engineered for OEMs, it delivers up to 14,726 lb of force. The self-contained design eliminates leaks and wear, providing precise control, shock-load tolerance, and high efficiency. It simplifies integration and lowers operating costs for mobile equipment, packaging, assembly automation, and more.
Learn more.
SDP/SI's best sellers aren't just popular -- they're proven. These are the motion components their customers return to time and again for precision, reliability, and unbeatable value. From belts and pulleys to gears, bearings, and couplings, each product has earned its place through consistent performance in real-world applications.
Learn more and see the full products list.
Grinding large fabrications is a classic dull, dirty, and dangerous task perfectly suited for automation, yet traditional setups require multiple costly robots. At Automate 2026, Güdel debuted a single-robot solution that utilizes two extra degrees of freedom to finish massive surfaces without complex part repositioning.
Read the full article.
Automation-Direct now offers US-manufactured RBS ball screws and nuts for precise linear motion in OEM and maintenance applications. Achieving over 90% efficiency, they feature low friction, high accuracy, and minimal wear. Available in various diameters, lengths, and leads, these precision-matched components handle axial loads with minimal backlash, providing a dependable solution that reduces maintenance and extends operational life. Great prices too.
Learn more.
Building on its established portfolio of twin-strand conveyors that are currently used in a variety of industry verticals, Bosch Rexroth is introducing the TS 7plus transfer system, which is the world's first freely configurable, fully electric conveyance solution to workpieces weighing up to 3,000 kg. TS 7plus transports material via conveyor rollers on freely configurable modular sections with lift/transverse, rotary, and positioning units, as well as stop gates. Great for automotive, battery, aerospace/defense, and more.
Learn more.
It's that time of year again. Fall means it's time for the Swedish Steel Prize jury to announce the finalists in its yearly competition. Four finalists have been chosen, and the winner will be announced at a ceremony in Stockholm on Nov. 19, 2015. This year, SSAB received a total of 77 applications from 28 countries. The competition attracted the highest number of applications from the heavy transportation industry, although entries were submitted from a broad spectrum of segments.
The aim of the Swedish Steel Prize is to inspire, encourage, and disseminate knowledge about high-strength steel and the possibilities for developing lighter, safer, and more environmentally friendly products. SSAB, a Nordic and US-based steel company with a global reach, instituted the Swedish Steel Prize in 1999.
The winner will receive an award of SEK 100,000 (over $15,000), a statuette, and some envy from industry peers, because this is a very highly regarded prize. The prize ceremony will conclude with a two-day-long event, where hundreds of international representatives from the engineering and industrial sectors will participate in plant visits and seminars.
Belaz, maker of world's largest dump truck, won the Swedish Steel Prize in 2014.
The jury has chosen innovations from the mining, forestry, and transportation industries. The finalists are:
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Facil System, sugar cane shredder knives, Brazil
The new sugar cane shredder knives developed by Facil Systems have been bolted spirally onto the support at the axles. The solution saves energy and considerably prolongs the service life of the knives. Founded in 1986, Facil Systems is based in the Sao Paolo region, but its products are not only sold in Brazil, but also exported to the rest of South America and to India.

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Milotek Pty Ltd, rail transportation system, South Africa
Milotek has developed a completely new type of rail transportation system for heavy transportation. The Futran System is an environmentally aware, suspended transportation system that provides a cost-effective, flexible alternative to traditional rail, truck, conveyor belt, and even underground mine haulage systems.

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Ponsse Plc, forest harvester, Finland
Founded in 1970 in Vierema, Finland, Ponsse has systematically developed and launched a new generation of forest harvesters (Ponsse Scorpion), that benefits from the use of high-strength steels in the design of the chassis, crane arms, and cutter heads. Ponsse has focused particularly on operator ergonomics.

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TEREX Cranes Germany, adaptable crane section (Boom Booster), Germany
Terex has created an adaptable crane section kit, the Boom Booster, to give its CC 8800-1 crane significantly increased lifting performance. The Boom Booster is attached as the lower part of the main boom of the crane and can also extend crane reach. High-strength steels are used in the Booster's cross-section solution.

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Be on the lookout for the winner in the Nov. 24 issue of Designfax.
More information is available at www.ssab.com/en/SteelPrize/.
Source: SSAB
Published October 2015