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| December 01, 2015 | Volume 11 Issue 45 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Optical Gaging Products has introduced the SmartScope® E18, a compact, benchtop video measurement system. Featuring a 12" x 12" stage, IntelliCentric™-E fixed-lens optics, and VIRTUAL ZOOM™ technology, it offers fully automatic 3-axis performance without taking up floor space. Standard LED lighting, a rigid fixed-bridge design, optional touch probes, and advanced metrology software ensure accurate, repeatable inspection.
Learn more.
For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.
Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.
Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.
Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.
You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.
Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.
Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m2 of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.
BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.
With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

A Marine is fitted with the Augmented Immersive Team Trainer (AITT) from the Office of Naval Research (ONR) during ongoing testing at Quantico, VA. The AITT allows Marines to transform any location into a dynamic training ground by injecting virtual images, indirect fire effects, aircraft, vehicles, simulated people, etc. onto a real-world view of one's surroundings. [U.S. Navy photo by John F. Williams/Released]
By Katherine H. Crawford, Office of Naval Research
Marines enrolled in the Infantry Officer Course were able to use Office of Naval Research (ONR)-developed augmented reality technology for the first time as part of live-fire training exercises at the end of the summer this year.
The Marines, as part of the Infantry Officer Course, had the opportunity to try out ONR's Augmented Immersive Team Trainer (AITT) system Aug. 5-6 at a test range on the southern edge of Marine Corps Base Quantico in Virginia.
The AITT system -- which is comprised of a laptop, software, battery pack, and a helmet-mounted display -- can support a wide array of live, virtual, and cutting-edge training scenarios. It uses augmented reality, which means that virtual objects are superimposed onto a real environment, like the yellow first-down lines added to television broadcasts of football games for the benefit of viewers at home. This differs from virtual reality, which is a wholly computer-generated environment in which users immerse themselves.
"This affordable lightweight system can be taken anywhere -- turning any environment into a training ground -- and could be used to prepare Marines for real-world situations and environments they will face," said Brig. Gen. Julian Alford, vice chief of naval research and commanding general of the Marine Corps Warfighting Laboratory.
The field portion of the "call-for-fire" training included aircraft and munitions, which are costly and time-consuming to set up, staff, and equip, but are an important part of the training experience for the student officers. The wait time for a test range can be six to 12 months, rain can cancel the testing, and it can be difficult to get assets in place, since equipment can break down.
The AITT completely bypasses these challenges by using virtual ground vehicles, aircraft, and munitions.
"The system makes the training easier and eliminates the maintenance issues or weather-related restrictions that can pare down or cancel training," said Maj. George Flynn, director of the Infantry Officer Course. "For instance, this system can use virtual air support, so even if it's raining, the students can still be training, getting confidence, and learning the points of employing aviation assets."
The system will enable the student officers to use virtual assets to complement live training or to get additional practice repetitions without having to use live assets, said Dr. Peter Squire, a program officer with ONR's Expeditionary Maneuver Warfare and Combating Terrorism Department who's leading the AITT effort. "And instead of using your imagination, now you can see virtual effects from the blasts, like smoke."
Flynn emphasized that seeing virtual effects makes it much easier for the student to picture the situation. "Rather than having the instructor paint a picture to the student without anything happening, now the student can get a visual of the aircraft they've been controlling in support of a maneuver on the deck," he said.
Flynn envisions more potential uses for AITT in the future: "For example, as part of a company training event, a rifle platoon could be conducting a live-fire attack on a range at the Marine Corps Air Ground Combat Center, while the Fire Support Team could be on the hill practicing employing fires in support of maneuver, using virtual effects."
The AITT program, part of the ONR Capable Manpower Future Naval Capability, wrapped up its fifth and final year with another large-scale demonstration at Quantico at the end of October. Pending the results of a Marine Corps assessment, the program will transition to the Marine Corps Program Manager for Training Systems for further testing and development.
Published December 2015