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May 24, 2016 | Volume 12 Issue 20 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Saelig Company has introduced the Select Fabricators Series 700 EMI Enclosures -- reliable, portable, and lightweight RF and EMI shielding enclosures in standard sizes with a fast-up inflatable frame, ready for operation in less than 60 sec. No more aluminum tents. The Series 700 applies the same level of RF security obtained with previous RF/EMI shielded enclosures but is now made even more portable. Great for military operations, secure communications, mobile testing, emergency response, and more.
Learn more.
Get your customers to feel the difference your products make. TDK has just released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
Learn more.
From firetruck nozzle positioning and race car steering to accelerator control and wheel vector sensing, learn how position sensors from Novotechnik are used in real-world applications. Sensor types include non-contacting rotary sensors, angle sensors, and magnetic encoders. We love when manufacturers provide examples of their products in action.
Learn more.
NewTek Sensor Solutions has designed a custom linear variable differential transformer (LVDT) position sensor for resistance spot welding machines used in automotive plants to detect missing or misaligned parts in nut and stud welding. Cars contain hundreds of welded nuts and studs that hold them together. Properly securing the right nut and stud to different car components is critical to safe operations.
Read the full article.
As OEMs and drive train manufacturers work to bring emerging technology to life, they are partnering with Warner Electric engineers and electrification specialists on electromagnetic braking solutions for electric riding mowers, UTVs, ZTRs, and more. Lots of options, including enclosed and low-profile Spring Applied Emergency and Parking Brakes -- some even feature regenerative braking.
Learn more.
Novotechnik, U.S. has just announced the P2200 potentiometer that operates with an extremely low torque requirement of 0.003 Ncm. This rotary position sensor is well suited for applications where the system to be measured can be affected by the torque requirements of the sensor. It offers a precision conductive plastic potentiometer in a servo size 11 housing with stainless steel bearing and a life of 100 million movements.
Learn more.
Arduino has just launched its next-gen UNO board, a significant revision of its 8-bit technology. The new UNO R4 preserves the standard form factor, shield compatibility, and 5-V power supply of the popular UNO R3 but adds a 32-bit microcontroller with up to 16x the clock speed, memory, and flash storage with the integration of the RA4M1 processor from Renesas. Comes in two versions: basic UNO R4 Minima and comprehensive UNO R4 Wi-Fi.
Learn more about the UNO R4.
COMSOL, the developer of the COMSOL Multiphysics simulation software, has introduced a new online resource that provides no-cost, open access to modeling and simulation learning material across all areas of physics. Designed with the user in mind, the Learning Center offers a single entry point for users of all skill levels, where courses, articles, and videos present a clear path for learning how to use COMSOL Multiphysics for modeling and simulation.
Check out the COMSOL Learning Center.
Southco's Universal Latch Sensor (ULS) is a simple magnet that attaches to an existing latch, and a magnetic sensor that attaches to the inside of an existing door frame. When the door is closed and the latch is engaged, the magnet comes into proximity with the sensor, sending an electronic signal to your security system. This lets you know the door is closed and the latch is secure. The signal from the ULS can be used in a variety of ways, from integrating security systems to turning on existing lights inside an enclosure. Southco also offers a sensor with built-in LEDs that automatically illuminate when the latch is opened.
Learn more.
onsemi has launched an end-to-end positioning system that enables the simpler and faster development of more accurate, cost- and power-efficient asset tracking solutions. The system is based on onsemi's RSL15 MCU, the industry's lowest-power Bluetooth 5.2 MCU, and incorporates software algorithms and components provided by Unikie and CoreHW, resulting in a fully integrated solution with components that have been optimized to work together. The new Bluetooth Low Energy solution enables tags to be used for tracking objects or persons with sub-meter accuracy in defined closed spaces. Ideal for various industrial automation applications, including asset tracking, smart retail, and IoT edge nodes.
Learn more.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specifications. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical device, medical implant, diagnostic ultrasound, and patient monitoring applications, in addition to telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
EXAIR's Ultrasonic Leak Detector (ULD), a hand-held instrument engineered to help locate the source of costly leaks in a compressed air system, has received an upgrade in look and function. Up to 30% of the compressed air generated in industrial plants is wasted through leaks that go undetected. The EXAIR ULD can play a major role to identify and pinpoint these costly leaks, allowing quick repair and cost savings. Testing the various unions, pipes, valves and fittings of a complete installation can be done quickly and effectively at distances up to 20 ft (6.1 m) away.
Learn more.
Novotechnik has put together a really informative video highlighting real-world applications for their RFC, RFE, and RSA Series touchless magnetic angle sensors. You may be surprised at the variety of off-highway, marine, material handling, and industrial uses. You'll learn how they work (using a Hall effect microprocessor to detect position) and their key advantages, including eliminated wear and tear on these non-mechanical components. We love when manufacturers provide such useful examples.
View the video.
The new, compact ultrasonic sensors of the HTU200 and DMU200 series from Leuze are particularly suitable for applications in the packaging and automotive industries. They reliably perform difficult detection and measuring tasks by themselves, detecting objects regardless of their surface structure using a reflected acoustic pulse -- even glossy, transparent, or dark surfaces, as well as liquids or granular products. Available in a variety of sizes with operating ranges from 0.1 to 6 m; some models have an IO-Link interface. Leuze has an appropriate solution for every requirement.
Learn more.
TDK Corporation has a new sample kit available for its extremely compact and reliable CLT32 power inductors for power management of safety-relevant automotive Advanced Driving Assistance Systems/Autonomous Driving (ADAS/AD) applications. Included in the sample kit, part number B82403X1, are inductors with nine different inductance values. These AEC-Q200 certified components are designed with a solid copper coil over-molded with a ferromagnetic plastic compound. The coil ends already function as terminals, which significantly increases reliability.
Learn more.
Using a unique method they developed, a team of UW-Madison engineers has fabricated the world's fastest silicon-based flexible transistors, shown here on a plastic substrate. [Photo courtesy: Jung-Hun Seo]
One secret to creating the world's fastest silicon-based flexible transistors: a very, very tiny knife.
Working in collaboration with colleagues around the country, University of Wisconsin-Madison engineers have pioneered a unique method that could allow manufacturers to easily and cheaply fabricate high-performance transistors with wireless capabilities on huge rolls of flexible plastic.
The researchers -- led by Zhenqiang (Jack) Ma, the Lynn H. Matthias Professor in Engineering and Vilas Distinguished Achievement Professor in electrical and computer engineering, and research scientist Jung-Hun Seo -- fabricated a transistor that operates at a record 38 GHz, though their simulations show it could be capable of operating at a mind-boggling 110 GHz. In computing, that translates to lightning-fast processor speeds.
It's also very useful in wireless applications. The transistor can transmit data or transfer power wirelessly, a capability that could unlock advances in a whole host of applications ranging from wearable electronics to sensors.
The team published details of its advance April 20 in the journal Scientific Reports.
The researchers' nanoscale fabrication method upends conventional lithographic approaches -- which use light and chemicals to pattern flexible transistors -- overcoming such limitations as light diffraction, imprecision that leads to short circuits of different contacts, and the need to fabricate the circuitry in multiple passes.
Using low-temperature processes, Ma, Seo, and their colleagues patterned the circuitry on their flexible transistor -- single-crystalline silicon ultimately placed on a polyethylene terephthalate (more commonly known as PET) substrate -- drawing on a simple, low-cost process called nanoimprint lithography.
In a method called selective doping, researchers introduce impurities into materials in precise locations to enhance their properties -- in this case, electrical conductivity. But sometimes the dopant merges into areas of the material it shouldn't, causing what is known as the short channel effect. However, the UW-Madison researchers took an unconventional approach: They blanketed their single crystalline silicon with a dopant, rather than selectively doping it.
Then they added a light-sensitive material, or photoresist layer, and used a technique called electron-beam lithography -- which uses a focused beam of electrons to create shapes as narrow as 10 nanometers wide -- on the photoresist to create a reusable mold of the nanoscale patterns they desired. They applied the mold to an ultrathin, very flexible silicon membrane to create a photoresist pattern. Then they finished with a dry-etching process -- essentially, a nanoscale knife -- that cut precise, nanometer-scale trenches in the silicon following the patterns in the mold, and added wide gates, which function as switches, atop the trenches.
The researchers' nanoscale fabrication method upends conventional lithographic approaches.
With a unique, three-dimensional current-flow pattern, the high-performance transistor consumes less energy and operates more efficiently. And because the researchers' method enables them to slice much narrower trenches than conventional fabrication processes can, it also could enable semiconductor manufacturers to squeeze an even greater number of transistors onto an electronic device.
Ultimately, says Ma, because the mold can be reused, the method could easily scale for use in a technology called roll-to-roll processing (think of a giant, patterned rolling pin moving across sheets of plastic the size of a tabletop), and that would allow semiconductor manufacturers to repeat their pattern and mass-fabricate many devices on a roll of flexible plastic.
"Nanoimprint lithography addresses future applications for flexible electronics," says Ma, whose work was supported by the Air Force Office of Scientific Research. "We don't want to make them the way the semiconductor industry does now. Our step, which is most critical for roll-to-roll printing, is ready."
Additional authors on the paper include Shaoqin (Sarah) Gong of UW-Madison, L. Jay Guo and Tao Ling of the University of Michigan, Weidong Zhou of the University of Texas at Arlington, and Alice L. Ma of the University of California, Berkeley.
Source: University of Wisconsin-Madison
Published May 2016