July 19, 2016 | Volume 12 Issue 27 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Macron Dynamics' belt-driven X/Z T-Bot systems (TBG line) are perfect for pick-and-place processes. The simple design, where a single belt drives both axes, means there is no need for costly cable carriers. This type of motion can be used for anything pick-and-place oriented, and the extruded construction means it can scale to virtually any application. The architecture of the line allows for smaller travel heights for the Z axis, providing a more compact structure that is easier to integrate into existing designs. Models available to handle max loads from 10 to 100 lb.
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Thomson Industries has released what it is calling "the first-ever true collaborative extension of cobots." Adding a horizontal operating range up to 10 m, the MovoTrak CTU (cobot transfer unit) 7th axis sets itself apart with collision detection that stops the cobot when it encounters an obstacle, facilitating collaboration and increasing productivity. An industrial robot transfer unit (RTU) has also launched, which can be easily integrated with a user's preferred motor and drive. Compatible with even the largest cobots, such as the UR20 and UR30.
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The GL-N is a versatile actuator from THK that boasts a durable design and high movement load capacity thanks to dual linear guide rails. It is ideal for automation and packaging applications, delivering high precision, durability, and efficiency. GL-N-B features a lightweight, high-rigidity aluminum base with Caged Ball LM guides. GL-N-BS adds a QZ Lubricator for the ball screw for long-term, maintenance-free operation.
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The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
Sanding is now more versatile and precise. Save time and enhance efficiency while maintaining consistent quality. With easy integration, remote monitoring, and dust-free operation, OnRobot Sander is a valuable addition to any workflow. This tool offers precise control over sanding parameters and is suitable for various materials, making it a must-have for professionals in the finishing industry.
Learn how to build your sanding application.
Learn more about OnRobot Sander.
Different automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) can require different types of wheel drives. GAM has all your needs covered from standard GML inline planetary gearboxes to integrated strain wave (harmonic) robotic gearboxes to modified and fully custom solutions. Check out all the offerings.
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Universal Robots' new UR AI Accelerator is a ready-to-use hardware and software toolkit created to further enable the development of AI-powered cobot applications. Designed for commercial and research applications, the UR AI Accelerator provides developers with an extensible platform to build applications, accelerate research, and reduce time to market of AI products -- ready to use straight out of the box.
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PI offers an ultra-low-profile Z-Tip-Tilt stage designed for demanding alignment applications in optics, semicon-ductors, precision assembly, and photonics. Based on air bearings and linear motors, the stage is wear-free, maintenance-free, and cleanroom compatible. High speed is ensured by 3-phase linear motors, while high resolution and precision are provided by closed-loop operation with linear encoders with 1-nm resolution. Comes in 5- and 6-axis combinations.
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Curtiss-Wright's Actuation Division has expanded its popular Exlar electric actuator product offerings to include hygienic actuators with FDA-approved materials and finishes. Designed for automation systems in the food and beverage, packaging, and pharmaceutical industries, the GTF with inverted roller screw technology helps customers achieve hygienic certifications more economically. Ideal for builders of hygienic machinery to easily incorporate into their designs.
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The MELFA RV-12CRL vertically articulated robot has the longest reach of any robot in Mitsubishi Electric's low-cost robot series: 1,504 mm (59.2 in.). With a 12-kg (26.4-lb) payload capacity, this unit is an ideal candidate for machine tending, case packing, and pick-and-place applications. Built-in features provide enhanced safety, streamlined implementation, and an overall reduction in downtime. Features internal cables and air hoses for end-of-arm tooling.
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Siemens' new stainless steel SIMOTICS S-1FS2 line of servomotors has been designed for the clean condition requirements of the food, beverage, sterile packaging, pharma, and other process industries. These motors are highly resistant to corrosion and acidic chemicals and are offered in a variety of power ratings, from 0.45 to 2 kW (0.60 to 2.68 hp) with torque from 3.1 to 14 Nm (2.28 to 10.32 ft-lb). Features include high dynamics due to low inherent inertia, high overload capacity for pick-and-place, and precise movement of heavy loads. Easy installation and cleaning. Compatible with the SINAMICS S210 drive system.
Learn more.
Matt Sherman, eMobility Sales and Application Engineer at KEB America, runs through different options to drive an AC motor, including one called "Sensorless Closed Loop" that does not require additional hardware such as encoder, resolver, or cables on the motor.
Read this informative KEB America blog.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
Tolomatic has introduced five new products in its RSX line of high-force actuators to meet a wider range of industrial applications. These five sizes expand the RSX's capabilities to include forces up to 66,000 lbf (294 kN). RSX actuators, which feature high-precision planetary roller or ball screws for longer life in harsh environments, enable the easy replacement of traditional hydraulics to eliminate leaks and improve system performance.
Learn more.
The RoboGlove is essentially a gripping robot in your hand. [Photos: GM]
Feel the force. Feel the power.
Robotic glove technology developed from a partnership between General Motors and NASA for use on the International Space Station is finding new life on Earth in health care, manufacturing, and other industrial applications. The project is made possible through a licensing agreement between GM and Bioservo Technologies AB, a Swedish medical technology company.
Working with GM, Bioservo will combine technology from its SEM Glove (Soft Extra Muscle) technology with the RoboGlove, a force-multiplying battery-powered wearable developed by GM and NASA during a nine-year collaboration that included the launch of the humanoid robot called Robonaut 2 (R2) into space in 2011.
Essentially a robot in your hand, the RoboGlove uses leading-edge sensors, actuators, and tendons that are comparable to the nerves, muscles, and tendons in a human hand. One design requirement for the R2 space robot was to operate tools designed for humans, and developers achieved unprecedented hand dexterity. That technology was applied to the RoboGlove.
An earlier version of the RoboGlove is compared to the R2 space robot hand (its inspiration). [Photos: NASA]
NASA described the glove technology's capabilities in 2014 like this: "An astronaut working in a pressurized suit outside the space station or an assembly operator in a factory might need to use 15 to 20 lb of force to hold a tool during an operation. Use of the Robo-Glove, however, would potentially reduce the applied force to only 5 to 10 lb."
The original prototype weighed around 2 lb, including control electronics and a small display for programming and diagnostics. Pressure sensors, similar to the sensors that give the R2 robot its sense of touch, are incorporated into the fingertips of the glove to detect when the user is grasping an object. A lithium-ion battery, like those used for power tools, is used to power the system. It is usually worn on a separate belt, but eventually it could be built into the top or the wrist of the glove.
Bioservo aims to take the glove technology one step further by developing a lighter, smarter grasp-assist device for industrial use that could increase human operator efficiency while reducing fatigue in hand muscles. Research shows fatigue can occur within a few minutes of continuously gripping a tool. The company also aims to vastly expand the glove's potential wearer base, with a focus on the medical-assist market.
"Combining the best of three worlds -- space technology from NASA, engineering from GM, and medical technology from Bioservo -- in a new industrial glove could lead to industrial-scale use of the technology," said Tomas Ward, CEO of Bioservo Technologies.
Ward described the glove's capabilities as a major step toward introducing soft exoskeleton technology globally.
GM intends to be the first U.S. manufacturing customer for the refined robotic glove and will test it in some of its plants. Bioservo will make and sell the new glove for a variety of uses, including medical rehabilitation and any place or repetitive task where additional gripping strength is needed.
"The successor to RoboGlove can reduce the amount of force that a worker needs to exert when operating a tool for an extended time or with repetitive motions," said Kurt Wiese, vice president of GM Global Manufacturing Engineering.
GM briefly tested RoboGlove in a preproduction plant before looking for a partner to help refine it to fit different hand sizes and address other issues.
Sources: GM, NASA
Published July 2016