Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Isolated probing tech for fast-switching power device testing

Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
Learn more.

Protect sensitive electronics in explosive environments with new aluminum ATEX Cabinet Cooler Systems

EXAIR's ATEX Cabinet Cooler^® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
Learn more.

PLC handbook chock full of must-know information

Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.

Haptic feedback prototyping kit from TDK

Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
Learn more.

Mini ESD preset torque screwdriver

Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
Learn more.

Laumas load cells and electronics from AutomationDirect

Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
Learn more.

Engineer's Toolbox: What is ground loop feedback?

Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
Read the full article.

What is a braking resistor?

According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
View the video.

New Digital Static Meter: Precise measurement, easy use

Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
Learn more.

New laser cutting modulating strategy tested with Mikrotron high-speed camera

Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
Read the full article.

All-in-one embedded PLC based on Raspberry Pi 4 -- build control applications

The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
Learn more.

Torque sensors for fastening applications and more

Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
Learn more.

Wide-angle camera optimized for larger, faster conveyor belts

Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
Learn more.

Handheld thermal imager cuts diagnostic time

The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
Learn more.

SOLIDWORKS 2025: Sheet metal design top features from an expert

Find out what's new in SOLIDWORKS 2025 when it comes to sheet metal and weldments, and learn some valuable tips and tricks along the way from TriMech. Topics covered include copying cut list properties, bend notches, tab and slot enhancements, groove beads (a new type of weld bead), performance enhancements, and more. When you're done, check out TriMech's full YouTube channel filled with educational material.
View the video.

Engineered ‘sand' may help cool electronic devices

By John Toon, Georgia Tech

Baratunde Cola would like to put sand into your computer. Not beach sand, but silicon dioxide nanoparticles coated with a high dielectric constant polymer to inexpensively provide improved cooling for increasingly power-hungry electronic devices.

The silicon dioxide doesn't do the cooling itself. Instead, the unique surface properties of the coated nanoscale material conduct the heat at potentially higher efficiency than existing heat sink materials. The theoretical physics behind the phenomenon is complicated, involving nanoscale electromagnetic effects created on the surface of the tiny silicon dioxide particles acting together.

A thermal probe tests heat conductance in a sample of silicon dioxide nanoparticles. The material could potentially conduct heat at an efficiency higher than that of conventional materials. [Credit: Rob Felt, Georgia Tech]

 

 

 

 

The bottom line could be a potentially new class of high thermal conductivity materials useful for heat dissipation from power electronics, LEDs and other applications with high heat fluxes.

"We have shown for the first time that you can take a packed nanoparticle bed that would typically act as an insulator, and by causing light to couple strongly into the material by engineering a high dielectric constant medium like water or ethylene glycol at the surfaces, you can turn the nanoparticle bed into a conductor," said Cola, an associate professor in the George W. Woodruff School of Mechanical Engineering at the Georgia Institute of Technology. "Using the collective surface electromagnetic effect of the nanoparticles, the thermal conductivity can increase 20-fold, allowing it to dissipate heat."

The research, which involved both theory and experiment, has been published online in the journal Materials Horizons, and was highlighted in the July 8 issue of the journal Science. The work was supported by the Air Force Research Laboratory and the U.S. Air Force. Co-authors include Professor James Hammonds at Howard University, and graduate students Eric Tervo from Georgia Tech and Olalekan Adewuyi from Howard University.

In the last several years, theoretical papers have predicted the ability of surface phonon polaritons to increase thermal conduction in nanomaterials made from polar materials like silicon dioxide. Polaritons are quantum quasiparticles produced by strong coupling of electromagnetic waves with an electric or magnetic dipole-carrying excitation. In the specific case of surface phonon polaritons, the electromagnetic waves are coupled to a certain frequency and polarization of vibrating atoms in the material known as optical phonons. When materials are reduced to sizes below 100 nanometers, the surface properties of the material dominate over bulk properties, allowing phonons of heat to flow from particle to particle in the closely packed bed with the assistance of the coupled electromagnetic waves.

Although researchers could not previously measure heat flow from surface phonon polaritons due to experimental difficulties, they have observed their wave propagation when light hits the surface of a nanostructure material, suggesting a potential role in heat dissipation. In addition to the first measurement of heat flow, Cola and his collaborators also found that the effect can occur when thermal energy is added to a packed bed of nanoparticles.

"What we are also showing for the first time is that when you have nanoparticles of the right type in a packed bed, that you don't have to shine light on them," he explained. "You can just heat up the nanoparticles and the thermal self-emission activates the effect. You create an electrical field around the nanoparticles from this thermal radiation."

The researchers decided to experiment with those special properties, first using water to coat the nanoparticles and turn the silicon dioxide nanoparticle bed into a conductor. But the water coating was not robust, so the researchers switched to ethylene glycol, a fluid commonly used in vehicle antifreeze. The new combination increased the heat transfer by a factor of 20 to approximately 1 watt per meter-kelvin, which is higher than the value ethylene glycol or silicon dioxide nanoparticles could produce alone, and competitive with expensive polymer composites used for heat dissipation.

"You could basically take an electronic device, pack these ethylene glycol-coated nanoparticles in the air space, and it would be useful as a heat dissipation material that at the same time, won't conduct electricity," said Cola. "The material has the potential to be very inexpensive and easy to work with."

Silicon dioxide was chosen because its crystalline lattice can generate resonant optical phonons -- necessary for the effect -- at approximately room temperature. Other materials could also be used, but the silicon dioxide nanoparticles provide a good compromise of properties and cost.

"The resonance frequency, converted into the thermal radiation temperature for silicon dioxide, is around 50 degrees Celsius," said Cola. "With this material, we can turn on this effect at a temperature range that a microelectronic device is likely to see."

Though the ethylene glycol works well, it will eventually evaporate. For that reason, Cola plans to identify polymeric materials that could be adsorbed to the silicon dioxide nanoparticles to provide a more stable coating with a reasonable product lifetime.

The effect depends on the collective action of the silicon dioxide nanoparticles.

"We are basically showing a macroscopic translation of a nanoscale effect," Cola said. "Even though the nanoparticle bed is a bulk assembly, it is a bulk assembly that has a lot of internal surface area. The internal surface area is the gateway by which it interacts with the electromagnetic field -- the light and the heat."

So far, the effect has been demonstrated in small amounts of silicon dioxide nanoparticles. Another step would be to scale up the study to demonstrate that heat can be transferred longer distances in larger volumes of the material, Cola said.

"The rate at which the thermal energy goes from one side of the particle to the other side of the particle is constant throughout the nanoparticle bed, so it shouldn't matter how thick the nanoparticle bed is," he explained. "When these particles are close enough together, their modes are coupled, which allows the energy to transport."

Further testing would be needed to ensure the long-term efficiency and to confirm that there are no impacts on the reliability of the electronic devices cooled with the technique, Cola said.

Published August 2016

Rate this article