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Top Tech Tip: How do you 3D print STL files?

Learn the basics of 3D printing STL files -- the files that serve as the digital foundation for 3D printing -- and a whole lot more from the experts at Xometry. These files have advantages, of course, but did you know they have disadvantages too? Also learn about STL tools and programs, and how to reduce file size or even repair a file you are having trouble with.
Read the Xometry article.

When metals can't survive: Machined ceramics as an alternative

Technical Ceramics are so hard and wear resistant that they cannot be machined with conventional tools -- but they can outlast and outperform other materials in demanding or harsh applications. INSACO's proprietary diamond grinding process and specialized techniques developed over many decades allow the company to produce and document parts to exacting specifications consistently. Learn all about the alternatives you have when metals just can't take it.
Read the INSACO article.

Radio Flyer cuts ebike prototype time radically with Fuse X1 large-format SLS 3D printer

Radio Flyer cut prototype lead times for its Flyer Loop cargo ebike frame from two months to two days using Formlabs' new Fuse X1 SLS large-format 3D printer. "We can now print an entire Flyer Loop cargo ebike overnight and be gluing it together the next day," said Agostino LoBello, product development engineer at Radio Flyer. "I can iterate three times as often with nine times less labor." The Fuse X1 delivers production-quality parts with 50% lower costs and triple the throughput of comparable industrial systems, featuring automated powder handling and a compact, easy-to-install design. [Credit: Image courtesy of Formlabs]
View the video.

Compact industrial sand 3D printer

ExOne has launched the S-Print Pro, a compact industrial sand 3D printer that brings production-grade binder jetting to smaller foundries, pattern shops, and print service providers. Aimed at businesses competing on cost and flexibility, it handles low-volume casting, spare parts, and custom components. The system processes furan binder with silica sand, CeraBeads, or silicon carbide.
Learn more about this capable machine.

Engineer's Toolbox: How to pin a shaft and hub assembly properly

One of the primary benefits of using a coiled spring pin to affix a hub or gear to a shaft is the coiled pin's ability to prevent hole damage. Another is the coiled pin absorbs wider hole tolerances than any other press-fit pin. This translates to lower total manufacturing costs of the assembly. However, there are a few design guidelines that must be adhered to in order to achieve the maximum strength of the pinned system and prevent damage to the assembly.
Read this very informative SPIROL article.

Get reliable labeling done right

Videojet Technologies has released the Videojet 9310 label applicator, designed to simplify everyday labeling on rigid and flexible packaging. Using Intelligent Motion technology, it digitally controls label tension and alignment to ensure consistent placement with minimal manual adjustments. The system features a simple label path, an intuitive touchscreen, and flexible mounting options to reduce downtime and keep production moving.
Learn more.

Your phone is now your smartest hydraulic tool

Commissioning a proportional valve traditionally requires cables, laptops, and complex software. The new Bosch Rexroth 4WRAE valve changes that. Featuring integrated digital electronics and Bluetooth connectivity, it pairs with the "easy2connect" app. Technicians can now visualize performance, adjust settings, diagnose errors, and force solenoids directly from their phones, simplifying setup for IO-Link or analog systems.
Learn more.

A new take on indexing plungers

JW Winco has expanded its extensive standard parts range with the GN 823 indexing plunger. Featuring an intuitive operating lever, it allows easy activation with a single finger, even when wearing gloves or out of sight. Available in screw-on or weldable stainless steel variants, this robust component suits both delicate installations and heavy-duty industrial applications. Available in two installation options: screw fastening or welding.
Learn more.

Fast-cure composite for aero and defense manufacturing

Toray Composite Materials America has launched 3960-FC, a fast-cure variant of its high-performance 3960 prepreg system for mission-critical aerospace and defense applications. This material reduces cure time by up to 45% while maintaining proven mechanical performance, stiffness, and exceptional toughness. It is highly compatible with automated manufacturing technologies like AFP and ATL, as well as traditional processing methods.
Learn more.

Best high-speed rotary bearing in THK history

THK's High-Speed, Double-Row Angular Contact Ring BWH is the fastest rotary bearing in company history. By utilizing balls inside a cage instead of rollers, this new structure achieves unprecedented speeds. It supports loads from all directions while matching the high rigidity and rotational accuracy of standard cross-roller ring design options.
Learn more.

100,000 hours: KNF diaphragm pump achieves exceptional lifetime

Reaching 100,000 hours of uninterrupted performance is a remarkable achievement for micro diaphragm gas pumps. It represents more than 11 years of continuous operation in a controlled environment, exceeding the demands of most real-world applications. This milestone highlights KNF's engineering expertise and the reliability built into every pump.
Get a closer look at the 100,000-hour lifetime test.

Metal finishing: With rising carbide prices, when cermet makes sense

As critical raw material access tightens, manufacturers are rethinking cutting tool usage. While essential, carbide is often unnecessary for finishing processes. Cermet -- a ceramic-metal composite -- offers an excellent alternative, delivering exceptional fracture and wear resistance for these specific machining stages.
Read the full article.

Crossed roller bearings for complex loads

Designed with a large contact area where the rollers meet the raceway surfaces, crossed roller bearings (CRBs) from IKO exhibit exceptional rotational accuracy with less deflection under load. Many mechanical designs can benefit from the rigidity, accuracy, speed, and compact size that IKO CRBs provide, and they come in a wide choice of sizes and constructions to fit various rotating mechanisms. Machine tools, industrial robots, and medical equipment are only a few of many applications.
See all your options, including slim and super slim models, from IKO.

Full-color 3D-printing Design Guide from Xometry

With Xometry's PolyJet 3D-printing service, you can order full-color 3D prints easily. Their no-cost design guide will help you learn about different aspects of 3D printing colorful parts, how to create and add color to your models, and best practices to keep in mind when printing in full color. Learn how to take full advantage of the 600,000 unique colors available in this flexible additive process.
Get the Xometry guide.

What's new in hyperMILL 2026?

OPEN MIND Technologies has announced a wide range of new and enhanced capabilities in its hyperMILL 2026 CAD/CAM Software Suite that save time and increase accuracy. For precise and efficient 2.5D, 3D, precision 5-axis, and mill/turn machining, hyperMILL offers users exceptionally productive programming and powerful machining strategies. Check out all the new features.
Learn more.

Researchers use world's smallest diamonds to make wires three atoms wide

LEGO-style building method has potential for making one-dimensional materials with extraordinary properties.

Scientists at Stanford University and the Department of Energy's SLAC National Accelerator Laboratory have discovered a way to use diamondoids -- the smallest possible bits of diamond -- to assemble atoms into the thinnest possible electrical wires, just three atoms wide.

By grabbing various types of atoms and putting them together LEGO-style, the new technique could potentially be used to build tiny wires for a wide range of applications, including fabrics that generate electricity, optoelectronic devices that employ both electricity and light, and superconducting materials that conduct electricity without any loss. The scientists reported their results Dec. 26, 2016, in Nature Materials.

"What we have shown here is that we can make tiny, conductive wires of the smallest possible size that essentially assemble themselves," said Hao Yan, a Stanford postdoctoral researcher and lead author of the paper. "The process is a simple, one-pot synthesis. You dump the ingredients together and you can get results in half an hour. It's almost as if the diamondoids know where they want to go."

In this animation, molecular building blocks join the tip of a growing nanowire. Each block consists of a diamondoid (the smallest possible bit of diamond) attached to sulfur and copper atoms (yellow and brown spheres). Like LEGO blocks, they only fit together in certain ways determined by their size and shape. The copper and sulfur atoms form a conductive wire in the middle, and the diamondoids form an insulating outer shell. [SLAC Nat. Lab]

 

 

 

 

The needle-like wires have a semiconducting core -- a combination of copper and sulfur known as a chalcogenide -- surrounded by the attached diamondoids, which form an insulating shell.

Their minuscule size is important, Melosh said, because a material that exists in just one or two dimensions -- as atomic-scale dots, wires, or sheets -- can have very different, extraordinary properties compared to the same material made in bulk. The new method allows researchers to assemble those materials with atom-by-atom precision and control.

The diamondoids they used as assembly tools are tiny, interlocking cages of carbon and hydrogen. Found naturally in petroleum fluids, they are extracted and separated by size and geometry in a SLAC laboratory. Over the past decade, a SIMES research program led by Melosh and SLAC/Stanford Professor Zhi-Xun Shen has found a number of potential uses for the little diamonds, including improving electron microscope images and making tiny electronic gadgets.

Constructive attraction
For this study, the research team took advantage of the fact that diamondoids are strongly attracted to each other, through what are known as van der Waals forces. (This attraction is what makes the microscopic diamondoids clump together into sugar-like crystals, which is the only reason you can see them with the naked eye.)

They started with the smallest possible diamondoids -- single cages that contain just 10 carbon atoms -- and attached a sulfur atom to each. Floating in a solution, each sulfur atom bonded with a single copper ion. This created the basic nanowire building block.

The building blocks then drifted toward each other, drawn by the van der Waals attraction between the diamondoids, and attached to the growing tip of the nanowire.

"Much like LEGO blocks, they only fit together in certain ways that are determined by their size and shape," said Stanford graduate student Fei Hua Li, who played a critical role in synthesizing the tiny wires and figuring out how they grew. "The copper and sulfur atoms of each building block wound up in the middle, forming the conductive core of the wire, and the bulkier diamondoids wound up on the outside, forming the insulating shell."

A versatile toolkit for creating novel materials
The team has already used diamondoids to make one-dimensional nanowires based on cadmium, zinc, iron, and silver, including some that grew long enough to see without a microscope, and they have experimented with carrying out the reactions in different solvents and with other types of rigid, cage-like molecules, such as carboranes.

The cadmium-based wires are similar to materials used in optoelectronics, such as light-emitting diodes (LEDs), and the zinc-based ones are like those used in solar applications and in piezoelectric energy generators, which convert motion into electricity.

"You can imagine weaving those into fabrics to generate energy," Melosh said. "This method gives us a versatile toolkit where we can tinker with a number of ingredients and experimental conditions to create new materials with finely tuned electronic properties and interesting physics."

Theorists led by SIMES Director Thomas Devereaux modeled and predicted the electronic properties of the nanowires, which were examined with X-rays at SLAC's Stanford Synchrotron Radiation Lightsource, a DOE Office of Science User Facility, to determine their structure and other characteristics.

The team also included researchers from the Stanford Department of Materials Science and Engineering, Lawrence Berkeley National Laboratory, the National Autonomous University of Mexico (UNAM), and Justus-Liebig University in Germany. Parts of the research were carried out at Berkeley Lab's Advanced Light Source (ALS) and National Energy Research Scientific Computing Center (NERSC), both DOE Office of Science User Facilities. The work was funded by the DOE Office of Science and the German Research Foundation.

Source: Stanford University

Published January 2017

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