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Standard parts with signal feedback included

JW Winco standard parts are becoming even more functional -- multifunctional, to be precise. From smart stop bolts that report whether workpieces are precisely positioned in the machining process to cabinet handles with signal lights and fluid level indicators with electronic REED contact signals, intelligent standard parts from JW Winco ensure greater safety, higher efficiency, and increased stability. Many more very useful options available for a wide range of applications.
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Particle foam perfectly distributed thanks to simulation with Ultrasim

BASF's Ultrasim simulation solution now includes Infinergy, an expanded thermoplastic polyurethane (E-TPU) that is used in a wide range of applications to make components with particle foam -- from bicycle tires to the soles on shoes. Identify and solve problems related to pneumatic filling when distributing particle foams in molds, even taking gravity and mold closing into consideration. Avoid those pesky air pockets.
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Best practices for making technical drawings

Ambiguities in technical drawings can cost extra money when a part must be redone or reworked, leading to unexpected project delays. It is essential to create clear technical drawings the first time around. Did you remember to include an isometric view if possible? Did you limit the number of hidden lines? Xometry lays out 14 tips that to help engineers create clear and professional manufacturing drawings. A solid review.
Read the full Xometry article.

NEW! Semi-automatic pin installation technology from SPIROL -- Better, faster fastening

SPIROL's new video showcases their updated Model PR and Model CR Semi-Automatic Installation Machines for Pins, Alignment Dowels, and Bushings. The video demonstrates how to operate the machine, details standard features, and optional quality and error-proofing enhancements. More than 80% of the components in this installation equipment are standard, pretested, production-proven, off-the-shelf parts. This translates into faster delivery, greater reliability, and lowest cost for equipment of comparable quality.
View the video.

Are fasteners over-torqued in your assemblies?

According to Mountz, if you currently use a click wrench for your bolting application, you should proceed cautiously because click wrenches are easily misused, which leads to over-torque events. Replacing a click-wrench with a Mountz FGC cam-over wrench helps prevent operator anomalies and over-torque occurrences, because a cam-over mechanism physically prevents the operator from over-torquing fasteners.
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Tools for robotic metal weld grinding

There are many ways to automate grinding processes, but according to ATI Industrial Automation, "Compliance is the key to successful robotic grinding applications." Learn about the pneumatic compliance built into ATI's tools -- the CGV Compliant Angle Grinder and the PCFC Passive Compliant Force Control device -- that exerts a constant force and compensates for surface irregularities to ensure consistent results and facilitate easier robot programming.
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How BMW Group uses ExOne binder jetting tech to make parts

3D-printer maker ExOne and BMW have worked together for more than two decades on additive manufacturing projects. This video showcases how the premium automaker uses ExOne binder jet sand 3D-printing technology to manufacture water jacket cores in serial production. Binder jetting is one of the fastest 3D-printing methods for producing high-quality and complex precision parts in high volume.
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NEW: Build parts together with Teamspace from Xometry

Xometry's Digital Manufacturing Marketplace has just launched Teamspace, a new product feature that makes it easy for you and your team to build big ideas together. Teamspace is a collaborative workspace within your Xometry account that gives you and members of your team quick and easy access to quotes, order placement, part status, tracking info, and more. Turbocharge the way you make custom parts using additive manufacturing, CNC machining, sheet and tube fabrication, plastics, metals, and more.
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Clean in Place Latches save time and money

Spend less time and money on cleaning and cleaning media with two new standard parts from JW Winco. The new GN 1150 latches are designed to repel dirt and can be cleaned in place. The Hygienic Design latches support the machine and system cleaning concept known as clean in place, or CIP for short. Two versions available: front hygiene (FH) for applications such as switch cabinets that must comply with hygiene requirements only on the outside, and full hygiene (VH) with additional seals for HD quality, even on the latch arm side.
Learn more.

Flex Locators for quick changeover of small and large fixtures

Flex Locators from Fixtureworks are designed for quick changeover of small and large fixtures, automation components, and more. They are ideal for applications that require frequent disassembly, providing excellent repeatability for locating and clamping in a single operation. Manual and pneumatic versions are available. Just turn the handle, knob, or screw!
View the video.

Injection-molded heavy-duty plain bearings for high mechanical loads

igus has introduced a new two-component plain bearing for high mechanical loads called the iglide Q3E series. With this new, greaseless offering, igus has, for the first time, found a way to manufacture heavy-duty bearings made of two layers of high-performance plastic using the cost-effective injection molding process. Applications include the construction and agricultural machinery industries.
Learn more.

Premium polymer DLP printer is half the price of its predecessor

Desktop Metal has just launched the ETEC Pro XL -- a premium polymer digital light processing (DLP) printer that enters the market at less than half the price as its predecessor. DLP is regarded by many as a superior polymer 3D-printing technology for speed, surface finish, and accuracy. Ideal for automotive and machine parts, aerospace components, housings, connectors, jigs and fixtures, short-run molds, and more.
Read the full article.

Photo etching ramps up heat exchanger design

Photo-chemical etching is a powerful technique for manufacturing heat exchangers that offers numerous advantages over traditional methods and addresses key challenges -- all while paving the way for innovative designs in various industrial applications from power generation and automotive systems to HVAC systems and aerospace technology.
Read the full article.

Replace traditional fasteners: Retaining ring applications

Using a Rotor Clip Retaining Ring to fasten your assembly instead of a traditional fastener not only reduces your costs, but it also saves the environment. Fewer parts and less material means cost savings for you and less waste for the planet. This quality part offers lot traceability. Want to know what you can do with a Rotor Clip Retaining Ring?
View application examples.

New EXAIR catalog: Solutions for manufacturing problems

EXAIR's new Catalog 35 is a full-color technical guide offering innovative solutions to common industrial conveying, cooling, cleaning, blowoff, drying, coating, and static electricity problems. The expanded Catalog 35 features new products, guides, research, certifications, and many other helpful tools to assist customers in getting the most out of their manufacturing processes.
Get your EXAIR Catalog 35.

94-yr-old Li-ion battery inventor intros new technology for fast-charging, noncombustible batteries

John Goodenough, professor in the Cockrell School of Engineering at The University of Texas at Austin and co-inventor of the lithium-ion battery.

 

 

Led by 94-year-old John Goodenough, professor in the Cockrell School of Engineering at The University of Texas at Austin and co-inventor of the lithium-ion battery, a team of engineers has developed the first all-solid-state battery cells that could lead to safer, faster-charging, longer-lasting rechargeable batteries for handheld mobile devices, electric cars, and stationary energy storage.

Goodenough's latest breakthrough, completed with Cockrell School senior research fellow Maria Helena Braga, is a low-cost all-solid-state battery that is noncombustible and has a long cycle life (battery life) with a high volumetric energy density and fast rates of charge and discharge. The engineers describe their new technology in a recent paper published in the journal Energy & Environmental Science.

"Cost, safety, energy density, rates of charge and discharge, and cycle life are critical for battery-driven cars to be more widely adopted. We believe our discovery solves many of the problems that are inherent in today's batteries," Goodenough said.

The researchers demonstrated that their new battery cells have at least three times as much energy density as today's lithium-ion batteries. A battery cell's energy density gives an electric vehicle its driving range, so a higher energy density means that a car can drive more miles between charges. The UT Austin battery formulation also allows for a greater number of charging and discharging cycles, which equates to longer-lasting batteries, as well as a faster rate of recharge (minutes rather than hours).

Today's lithium-ion batteries use liquid electrolytes to transport the lithium ions between the anode (the negative side of the battery) and the cathode (the positive side of the battery). If a battery cell is charged too quickly, it can cause dendrites or "metal whiskers" to form and cross through the liquid electrolytes, causing a short circuit that can lead to explosions and fires. Instead of liquid electrolytes, the researchers rely on glass electrolytes that enable the use of an alkali-metal anode without the formation of dendrites.

The use of an alkali-metal anode (lithium, sodium, or potassium) -- which isn't possible with conventional batteries -- increases the energy density of a cathode and delivers a long cycle life. In experiments, the researchers' cells have demonstrated more than 1,200 cycles with low cell resistance.

Additionally, because the solid-glass electrolytes can operate, or have high conductivity, at -20 deg C, this type of battery in a car could perform well in subzero-degree weather. This is the first all-solid-state battery cell that can operate under 60 deg C.

Braga began developing solid-glass electrolytes with colleagues while she was at the University of Porto in Portugal. About two years ago, she began collaborating with Goodenough and researcher Andrew J. Murchison at UT Austin. Braga said that Goodenough brought an understanding of the composition and properties of the solid-glass electrolytes that resulted in a new version of the electrolytes that is now patented through the UT Austin Office of Technology Commercialization.

The engineers' glass electrolytes allow them to plate and strip alkali metals on both the cathode and the anode side without dendrites, which simplifies battery cell fabrication.

Another advantage is that the battery cells can be made from earth-friendly materials.

"The glass electrolytes allow for the substitution of low-cost sodium for lithium. Sodium is extracted from seawater that is widely available," Braga said.

Goodenough and Braga are continuing to advance their battery-related research and are working on several patents. In the short term, they hope to work with battery makers to develop and test their new materials in electric vehicles and energy storage devices.

This research is supported by UT Austin, but there are no grants associated with this work. The UT Austin Office of Technology Commercialization is actively negotiating license agreements with multiple companies engaged in a variety of battery-related industry segments.

Source: The University of Texas at Austin

Published March 2017

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