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Tech Tip: Fan selection - Why airflow is not just CFM

For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.

Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

The hidden hardware helping AI's heat problem: PCHEs

Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.

Nearly 1,000 parts: Industrial enclosure range expanded

Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.

Cool Tools: MetraSCAN BLACK2 -- Next-gen shop-floor 3D inspection

You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.

Compact, touchless position sensors: Wear-free operation in tight spaces

Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.

World's first 10-m safety laser scanner: See farther, protect more

Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m² of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.

Accelerate AI-driven machine vision systems

BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.

Millimeter-wave imaging inspection in real time

With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.

What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.

Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

Why a soccer kick bends the ball path: SOLIDWORKS simulation

With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.

Wave of the future: Terahertz chips provide new way of seeing through matter

Princeton University researchers have drastically shrunk the equipment for producing terahertz -- electromagnetic pulses lasting one-millionth of a millionth of a second -- from a tabletop setup with lasers and mirrors to a pair of microchips small enough to fit on a fingertip. [Photo: Frank Wojciechowski for Princeton Univ.]

 

 

 

 

Electromagnetic pulses lasting one-millionth of a millionth of a second may hold the key to advances in medical imaging, communications, and drug development. But the pulses, called terahertz waves, have long required elaborate and expensive equipment to use.

Now, researchers at Princeton University have drastically shrunk much of that equipment: moving from a tabletop setup with lasers and mirrors to a pair of microchips small enough to fit on a fingertip.

In two articles recently published in the IEEE Journal of Solid State Circuits, the researchers describe one microchip that can generate terahertz waves, and a second chip that can capture and read intricate details of these waves.

"The system is realized in the same silicon chip technology that powers all modern electronic devices from smartphones to tablets, and therefore costs only a few dollars to make on a large scale," said lead researcher Kaushik Sengupta, a Princeton assistant professor of electrical engineering.

Terahertz waves are part of the electromagnetic spectrum -- the broad class of waves that includes radio, X-rays, and visible light -- and sit between the microwave and infrared light wavebands. The waves have some unique characteristics that make them interesting to science. For one, they pass through most non-conducting material, so they could be used to peer through clothing or boxes for security purposes, and because they have less energy than X-rays, they don't damage human tissue or DNA.

Terahertz waves also interact in distinct ways with different chemicals, so they can be used to characterize specific substances. Known as spectroscopy, the ability to use light waves to analyze material is one of the most promising -- and the most challenging -- applications of terahertz technology, Sengupta said.

To do it, scientists shine a broad range of terahertz waves on a target and then observe how the waves change after interacting with it. The human eye performs a similar type of spectroscopy with visible light -- we see a leaf as green because light in the green light frequency bounces off the chlorophyll-laden leaf.

The challenge has been that generating a broad range of terahertz waves and interpreting their interaction with a target requires a complex array of equipment such as bulky terahertz generators or ultrafast lasers. The equipment's size and expense make the technology impractical for most applications.

Researchers have been working for years to simplify these systems. In September, Sengupta's team reported a way to reduce the size of the terahertz generator and the apparatus that interprets the returning waves to a millimeter-sized chip. The solution lies in re-imaging how an antenna functions. When terahertz waves interact with a metal structure inside the chip, they create a complex distribution of electromagnetic fields that are unique to the incident signal. Typically, these subtle fields are ignored, but the researchers realized that they could read the patterns as a sort of signature to identify the waves. The entire process can be accomplished with tiny devices inside the microchip that read terahertz waves.

"Instead of directly reading the waves, we are interpreting the patterns created by the waves," Sengupta said. "It is somewhat like looking for a pattern of raindrops by the ripples they make in a pond."

Daniel Mittleman, a professor of engineering at Brown University, said the development was "a very innovative piece of work, and it potentially has a lot of impact." Mittleman, who is the vice chair of the International Society for Infrared Millimeter and Terahertz Waves, said scientists still have work to do before the terahertz band can begin to be used in everyday devices, but the developments are promising.

"It is a very big puzzle with many pieces, and this is just one, but it is a very important one," said Mittleman, who is familiar with the work but had no role in it.

On the terahertz-generation end, much of the challenge is creating a wide range of wavelengths within the terahertz band, particularly in a microchip. The researchers realized they could overcome the problem by generating multiple wavelengths on the chip. They then used precise timing to combine these wavelengths and create very sharp terahertz pulses.

In an article published Dec. 14 in the IEEE Journal of Solid State Circuits, the researchers explained how they created a chip to generate the terahertz waves. The next step, the researchers said, is to extend the work farther along the terahertz band. "Right now we are working with the lower part of the terahertz band," said Xue Wu, a Princeton doctoral student in electrical engineering and an author on both papers.

"What can you do with a billion transistors operating at terahertz frequencies?" Sengupta asked. "Only by re-imagining these complex electromagnetic interactions from fundamental principles can we invent game-changing new technology."

The paper "On-chip THz spectroscope exploiting electromagnetic scattering with multi-port antenna" was published Sept. 2, and the paper "Dynamic waveform shaping with picosecond time widths" was published Dec. 14, both by IEEE Journal of Solid State Circuits. The research was supported in part by the National Science Foundation's Division of Electrical, Communications and Cyber Systems (grant nos. ECCS-1408490 and ECCS-1509560).

Source: Princeton University

Published March 2017

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