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| March 28, 2017 | Volume 13 Issue 12 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.
Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.
The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.
Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.
SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
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PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
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NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.
Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.
The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
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FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.
Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.
The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.
Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.

An F-35A Lightning II taxis during Red Flag 17-1 at Nellis Air Force Base, NV, Feb. 3, 2017. While sharing many similarities with the F-22, the F-35A's main advantage is its robust suite of sensors that give it the ability to process and share information with other players in the battlespace. These capabilities make the F-35A more lethal and survivable than any legacy aircraft, and eliminate any safe space for the enemy to hide. [U.S. Air Force photo/R. Nial Bradshaw]
By Micah Garbarino, 75th Air Base Wing, Nellis Air Force Base, NV
Stealth isn't new in the Air Force, but stealth combined with the multirole capabilities of the F-35A Lightning II is proving to be a game changer in the Nevada desert.
Units from across the Air Force converged here at Nellis Air Force Base in Nevada for Red Flag 17-1, the Air Force's premier air combat exercise, which pits a friendly force against an aggressor force in scenarios designed to give pilots true-to-life experiences before heading into actual combat. The exercise started in early February.
Military strategists have long noted that while the United States has invested heavily in combat aircraft technology, potential adversaries have pushed their capital toward advanced surface-to-air missiles in integrated air defense systems. Planners say any realistic large-force exercise must test the Air Force's ability to survive and suppress these sophisticated systems.
That is what the Airmen of the 388th and 419th Fighter Wings from Hill Air Force Base, UT, bring to the fight with the combat-capable F-35A.
"During this Red Flag, we're training against the highest level threats we know exist," said Lt. Col. George Watkins, the 34th Fighter Squadron commander. "Just as we're getting new systems and technology, the adversary's threats are becoming more sophisticated and capable."
Fourth-generation aircraft, such as the F-16 Fighting Falcon, F-15 Eagle, F/A-18 Hornet, A-10 Thunderbolt II, and others, cannot operate in an environment where they are targeted by advanced anti-air systems with sophisticated radar and infrared capabilities.
Red Flag planners are tasking the F-35A with taking out these threats, and the aircraft's stealth capability is proving pilots can survive and operate effectively where others cannot.
"I flew a mission the other day where our four-ship formation of F-35As destroyed five surface-to-air threats in a 15-minute period without being targeted once," said Maj. James Schmidt, a former A-10 pilot. "It's pretty cool to come back from a mission where we flew right over threats knowing they could never see us."
In past Red Flags, the friendly force did not have the capability to directly target advanced surface-to-air missile threats with an aircraft like the F-35A. Exercise planners would engage the targets with long-range "standoff" weapons -- like tomahawk missiles -- before sending aircraft into the fight.
"We would shoot everything we had at that one threat just to take it out. Now, between us and the (F-22) Raptor, we are able to geo-locate them and precision target them." Watkins said. "With the stealth capability of the F-35A, we can get close enough to put a bomb right on them. That would be impossible with a fourth-generation aircraft."
After taking out the ground threats, the multirole F-35A is able to "pitch back into the fight" with air-to-air missiles, taking out aircraft that don't even know they're there, Schmidt said.
This is the largest exercise to date for the combat pilots of Hill's 34th Fighter Squadron, and they're learning to believe in what the multirole fighter can do in combat, said Maj. Shad Stromberg, a 419th FW Reserve F-35 pilot.
"After almost every mission, we shake our heads and smile, saying 'We can't believe we just did that,'" Schmidt said. "We flew right into the heart of the threat and were able to bring all of our jets back out with successful strikes. It's like we hit the 'I Believe' button again after every sortie."
Published March 2017