July 11, 2017 Volume 13 Issue 26

Motion Control News & Products

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Top-shelf motors: Completely revised maxon catalog

maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.


Custom stators, rotors, and motor assemblies for low- to mid-volume applications

Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.


Rotate robot arms more than 600 degrees

The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.


Match the torque of rotary solenoids to your application

Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.


Planetary servo gear unit: New economy series

SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
Learn more.


Compact hexapod 6-DOF alignment system has overload protection

PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
Learn more.


What is STUDROLLER technology? Cross Roller Guides

NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.


Ruggedized Nano servo drives for harsh environs

Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.


Simplify AC motor control with the new OMRON M1 Inverter

The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
Learn more.


Flexible planetary gearheads: Quiet, extremely robust

FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.


What is a low-waving linear motion guide?

If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.


NORD serves up sweet energy and cost savings for industrial bakeries

NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.


Key considerations for battery-powered motors

Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.


Driving next-gen pump and fan applications: Sinamics G210X

The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.


New Exlar food-grade actuator

Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.


Chevrolet debuts its first 9-speed auto with 2017 Malibu

Chevrolet's first nine-speed automatic transmission is making its debut in the 2017 Malibu and will be available in the 2017 Cruze Diesel and 2018 Equinox, moving forward the company's legacy of multispeed transmissions designed to optimize efficiency, performance, and refinement.

The General Motors-developed Hydra-Matic 9T50 nine-speed is paired with an available 2.0L Turbo engine in the Malibu, contributing to an EPA-estimated 33 mpg highway -- a 3 percent increase over the 2016 model with the eight-speed automatic.

Chevrolet's first nine-speed automatic transmission, the Hydra-Matic 9T50, makes its debut this year.

 

 

"In addition to improved fuel efficiency, the 9T50 offers a strong overall balance of performance and refinement that customers will feel at all driving speeds," says Dan Nicholson, vice president, Global Propulsion Systems. "By the end of 2017, Chevrolet will offer four models with the new nine-speed."

The new nine-speed has a wider 7.6:1 overall ratio -- the difference between the first gear ratio and the top gear ratio -- compared to the eight-speed transmission, with a "deep" 4.69 first gear that supports excellent off-the-line acceleration and a "tall" 0.62 top gear for low-rpm highway cruising. That balance aims to optimize acceleration and fuel economy and reduce engine noise during cruising.

"The smaller steps between the gears, compared to the eight-speed, enable smooth, almost imperceptible upshifts for excellent refinement," says Nicholson. "No matter the engine torque or vehicle speed, the 9T50 is always in the perfect gear."

2017 Chevrolet Malibu.

 

 

The new transmission also supports stop/start technology that can help save fuel by allowing the engine to shut down in certain stop-and-go driving conditions.

New for GM: Selectable one-way clutch
Developed for the tight packaging requirements of transverse propulsion systems, the new 9T50 nine-speed automatic has an on-axis design, where all the gears are in line with the crankshaft, and GM's first application of a selectable one-way clutch. Both features help reduce the package size, making it roughly the same size as a six-speed transmission.

The selectable one-way clutch, which can hold torque or freewheel, depending on the desired operating mode, contributes to a smaller overall size by eliminating the need for an additional clutch pack.

"The selectable one-way clutch is one of the biggest enablers of the 9T50's balance of efficiency and refinement," says Steve Saia, chief engineer.

Shift smoothness
For precise and smooth shifts, a specific strategy is used in the selection of the gearsets, clutches, and torque converter. Five planetary gearsets are used with four stationary clutches and three rotating clutches, saving space compared to freewheeling designs. Gears change from second- to ninth-gear ratios with precise clutch-to-clutch shifting, where the clutch is engaged in one gear at exactly the same time it is released from another.

The first-to-second upshift is a freewheeling shift. The second-gear clutch engages while the first-gear one-way clutch spins freely. The aim is to provide greater refinement at lower vehicle speeds.

Additionally, this planetary-type automatic transmission employs new torque-converter technology to help it deliver smooth take-off performance and additional refinement. The converter features a hyper-elliptical oval cross-section that reduces the thickness of the torque converter, keeping the overall width of the engine and transmission as narrow as possible for packaging advantages.

The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to dampen engine vibrations and ensure smooth operation.

9T50 nine-speed automatic gear ratios

  • First: 4.69
  • Second: 3.31
  • Third: 3.01
  • Fourth: 2.45
  • Fifth: 1.92
  • Sixth: 1.45
  • Seventh: 1.00
  • Eighth: 0.75
  • Ninth: 0.62
  • Reverse: 2.96

Shift controls and active oil management
Shift controls include automatic grade braking that selects a lower gear to help maintain desired vehicle speed when coasting or braking on a downgrade. This takes advantage of engine braking to help prevent unwanted acceleration and can help reduce the need to brake during a descent. The control module receives input that monitors brake pedal usage, vehicle acceleration, throttle position, grade, and whether a trailer is connected to the vehicle.

The 9T50's hydraulic system is controlled electronically to deliver the pressure and volume required for various operating temperatures for optimal efficiency. The valve body side cover acts as an internal expansion tank, holding the excess oil until it is required and then returning it to the sump when needed.

The 9T50 is filled with DEXRON-VI fluid that does not require changing under normal driving conditions. It was developed for a more consistent viscosity profile, consistent shift performance in extreme conditions, and less degradation over time.

Seamless stop/start performance
A unique accumulator within the new nine-speed transmission enables virtually seamless stop/start transitions. The accumulator stores energy for almost imperceptible engine restarts, while GM-designed transmission software calibrated for those restarts further contributes to smooth takeoffs.

Transmission control module
GM-developed transmission control logic resides in a 32-bit transmission control module (TCM). This module commands all shifting events to provide smooth and precise ratio changes. The TCM also monitors transmission performance and compensates for normal wear in components such as clutch plates so that performance remains consistent. Located outside the transmission to reduce overall packaging size, the module reduces manufacturing complexity and requires only vehicle-specific calibration to be added to the core program. The TCM also enables manual shift control and grade logic.

Source: Chevrolet

Published January 2017

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