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| July 18, 2017 | Volume 13 Issue 27 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.
With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.
With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.
The Omron VHV5 Barcode Reader now combines high-performance barcode reading and calibrated ISO verification in one device. Replacing offline sample checks, it delivers 100% inline verification at production speeds up to 1,200 parts per minute. With flexible lighting, the VHV5 easily inspects labels and Direct Part Marks, even on challenging curved or irregular surfaces.
Learn more.
Antaira Technologies breaks down 10 mission-critical capabilities separating industrial-grade switches from commercial compromises. Even if you aren't in IT engineering, you will find valuable networking knowledge in this guide to protect vital infrastructure.
Read the full article.
At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.
OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.
Bristol Instruments has released the OM 403UNI Series displays/ controllers, allowing users to monitor two or three simultaneous functions. Configured via OM Link software or front-panel buttons, they feature four- or six-digit displays with +/-0.05% of f.s. range accuracy. They function as numeric/bar-graph displays, controllers, data recorders, or accumulators. Additionally, they detect and alert users to error conditions like broken sensor wires.
Learn more.
As enterprises transition from PoC to real-world edge AI deployment, Aetina has launched its Mini Series Edge AI systems. Powered by NVIDIA Jetson Orin Nano and NX modules, these compact, fanless systems deliver high-performance vision and generative AI inference. Engineered for demanding industrial environments, they offer flexible camera connectivity, space-saving designs, and long-term reliability to accelerate smart infrastructure.
Learn more.
On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.
It's expensive, but the technology creates a highly efficient new type of solar cell.
Scientists at George Washington University have designed and constructed a prototype for a new solar cell that integrates multiple cells stacked into a single device capable of capturing nearly all of the energy in the solar spectrum. The new design converts direct sunlight to electricity with 44.5 percent efficiency, giving it the potential to become the most efficient solar cell in the world.

Stacked solar cell. [Credit: Matthew Lumb]
The approach is different from the solar panels one might commonly see on rooftops or in fields. The new device uses concentrator photovoltaic (CPV) panels that employ lenses to concentrate sunlight onto tiny, micro-scale solar cells. Because of their small size -- less than 1 mm sq -- solar cells utilizing more sophisticated materials can be developed cost effectively.
The stacked cell acts almost like a sieve for sunlight, with the specialized materials in each layer absorbing the energy of a specific set of wavelengths. By the time the light is funneled through the stack, just under half of the available energy has been converted into electricity. By comparison, the most common solar cell today converts only a quarter of the available energy into electricity.
"Around 99 percent of the power contained in direct sunlight reaching the surface of Earth falls between wavelengths of 250 nm and 2,500 nm, but conventional materials for high-efficiency multi-junction solar cells cannot capture this entire spectral range," said Matthew Lumb, lead author of the study and a research scientist at the GW School of Engineering and Applied Science. "Our new device is able to unlock the energy stored in the long-wavelength photons, which are lost in conventional solar cells, and therefore provides a pathway to realizing the ultimate multi-junction solar cell."
While scientists have worked toward more efficient solar cells for years, this approach has two novel aspects. First, it uses a family of materials based on gallium antimonide (GaSb) substrates, which are usually found in applications for infra-red lasers and photodetectors. The novel GaSb-based solar cells are assembled into a stacked structure along with high-efficiency solar cells grown on conventional substrates that capture shorter wavelength solar photons. In addition, the stacking procedure uses a technique known as transfer-printing, which enables three-dimensional assembly of these tiny devices with a high degree of precision.
This particular solar cell is very expensive, however researchers believe it was important to show the upper limit of what is possible in terms of efficiency. Despite the current costs of the materials involved, the technique used to create the cells shows much promise. Eventually, a similar product may be brought to market, enabled by cost reductions from very high solar-concentration levels and technology to recycle the expensive growth substrates.
The research builds off of the advancements made by the MOSAIC Program, a $24 million research project funded by the Advanced Research Projects Agency-Energy (ARPA-E) that funds 11 separate teams across the United States, each seeking to develop technologies and concepts to revolutionize photovoltaic performance and reduce costs. The researchers note that funding for this type of research is essential for developing viable commercial technology in the future.
The study, "GaSb-based Solar Cells for Full Solar Spectrum Energy Harvesting," was published in Advanced Energy Materials on July 10.
Source: George Washington University
Published July 2017