September 19, 2017 Volume 13 Issue 35

Motion Control News & Products

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DURApulse GS30 AC Drives from AutomationDirect

Automation-Direct has added new high-performance DURApulse GS30 drives that support several control modes including sensorless vector control, closed-loop flux vector control, and torque control in a compact package. The GS30 series expands the DURApulse family by adding internal tension control loop expanded parameter sets for greater versatility, as well as optional EtherCAT and single- or dual-port EtherNet/IP communication cards. GS30 drives support up to four independent induction motor parameter sets or control of a single AC permanent magnet motor. Sizes up to 3 hp for a 230-VAC single-phase input, 50 hp for a 230-VAC three-phase input, and 100 hp for a 460-VAC three-phase input. This series offers PID control, built-in PLC functionality, and STO capability typically found with more expensive high-performance AC drives.
Learn more.


Power steering systems for warehouse and autonomous vehicles

Allied Motion has introduced the electric power steering (EPS) series for steer-by-wire warehouse vehicles, autonomous AGVs, and similar material transport vehicles. This compact system includes a fully integrated motor, gearbox, controller, and optional output pinion. It is available in three frame sizes and 16 models to cover virtually any electric steering requirement in applications from small pallet lifters to AGVs/AGCs to multi-ton reach trucks. An optional, patent-pending feature, Turning Wheel Absolute Position Control, allows the controller to know the turning wheel position without external sensors.
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New brushless motors maximize power density

Allied Motion Technologies has introduced the KinetiMax 95 High Power Drive (HPD), an outer-rotor brushless motor. This frameless motor is designed to maximize power density for its volume with a nominal output torque of 2 Nm at 2,300 RPM, resulting in 480 W of continuous output power. At only 37 mm axial length, this compact stator-rotor set is an ideal solution for applications such as material handling systems, AGVs, mobile robots, handheld power tools, and more.
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Compact rod motors: Effective linear thrust generation

RDM-A Series rod motors from Akribis Systems are great for space-constrained applications requiring high motor forces and smooth linear motion. These compact motors feature a tubular design to distribute magnetic flux evenly along the circumference of the stator. They achieve continuous forces from 2.1 to 137.8 N and peak forces from 6.2 to 413.4 N. An air gap between the coil and magnet track enables non-contact axial linear movement and steady force production over the length of the stroke, and ironless construction ensures cog-free motion.
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NORD's heavy-duty drive systems tackle tough industrial applications

Industrial gear units from NORD DRIVE-SYSTEMS are used for a variety of heavy-duty applications, providing high output torques and long service life with minimal maintenance. Combining high-efficiency motors and dynamic VFDs, users get high performance and smooth operation. Learn which drive systems are used for which real-world applications in industries including grain, cranes and hoists, wastewater, food and beverage, and bulk material handling. Good info here.
Read the full article.


XYZ nanopositioning stage for scanning and positioning in photonics and microscopy

PI's P-616 XYZ Piezo Nanoposition-ing Stage, based on a parallel-kinematic design, features a single, lightweight moving platform for all three axes. It offers high precision (sub-nanometer resolution) and dynamics in a compact package. Known as the NanoCube®, it is the smallest and lightest system with capacitive feedback, providing a 100-µm linear travel range in three degrees of freedom.
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Robot with longer reach handles heavier payloads

The new RV-35/50/80FR robot series from Mitsubishi Electric Automation is ideal for handling large workpieces and heavy objects. This series has a max reach of almost 83 in. (2,100 mm) and a max payload over 175 lb (80 kg), so it's a great solution for palletizing and machine tending. These robots have a wide range of safety functions, including position and speed monitoring, and simplified installation and programming when paired with Mitsubishi Electric's MELFA Smart Plus card.
Learn more.


Linear servo press solutions from Tolomatic

Improve your pressing systems with electric linear actuators from Tolomatic. While hydraulic presses are a traditional choice in many manufacturing applications, a new generation of high-force Linear Servo Press technologies is now replacing high-maintenance hydraulics. They offer significant advantages in precision, programmability, energy efficiency, reliability, and flexibility.
Learn more.


Tech Tip: What is a stepper motor linear actuator?

What is a stepper motor linear actuator (SMLA), what types are available, and what can they do for your linear motion designs? Find out in this informative Thomson video. Learn how precision lead screws can be combined with a stepper motor in a number of ways, and discover which type can benefit your linear motion applications.
View the video.


Brakes for high-speed SCARA robots and more

Precise positioning of semi-conductor wafers during SCARA assembly operations requires instantaneous braking and holding power while minimizing heat in the system. The latest compact and slender Miki Pulley BXR-LE brake models provide the needed, perfectly controlled braking in a confined area of the system using minimal power. The braking response and holding power of this power-off engaged brake makes it ideal for this and other high-speed applications. The BXR-LE brake uses 24 VDC for a split second to overcome compression spring inertia to open the brake, then consumes only 7 VDC by utilizing the BEM power control module.
Learn more.


Automated piece-picking solution

The MI.RA/ OnePicker is a new and fully automated intelligent piece-picking solution from Comau. The easy-to-use, AI-backed, and collaborative solution reduces upstream process times, saving time, energy, and resources for warehouse, e-commerce, and other applications while increasing overall productivity and cost efficiency. Designed to autonomously pick miscellaneous objects from the same bin, it's a smart way to eliminate unsustainable sorting activities. Comes with Comau's Racer5 six-axis cobot.
Learn more.


Unlock cost savings: Revolutionary GAM GPL Gearbox

The GPL planetary gearbox, when paired with your preferred servo motor, delivers a solution that can match the fit and performance of direct drive motors while offering significant cost savings. With <6 arcsec backlash, GAM says this gearbox outperforms all other zero-backlash gearboxes on the market, making it the ideal choice for your applications. Discover how one company realized significant savings by replacing multiple direct drive motors with the GPL gearbox in a modular housing.
Read the GAM application story.


Bosch Rexroth new linear motor modules

Fast, compact, and precise. These properties characterize the new linear motor modules (LMM) with integrated screw-free direct drive from Bosch Rexroth. The axes are available in sizes 140, 180, and 220 mm and feature a zero-backlash direct drive. They complement the existing linear motion technology portfolio as a ready-to-install solution offering excellent value for money. The linear motor modules are available in all sizes with iron-core linear motors. Standard strokes are up to 1,540 mm and forces up to 2,400 N.
Learn all the specs and options.


OnRobot doubles payload capacity of its grippers

OnRobot's new 2FG14 and 3FG25 electrical grippers for heavy-duty, collaborative applications are now launching along with the new machine tending solution AutoPilot powered by D:PLOY, developed in collaboration with Ellison Technologies. The new three-fingered 3FG25 gripper provides users with 25 kg (55.1 lb) of payload power in a compact, all-electric, lightweight form, unlocking the potential of the latest cobots. Ideal for CNC machine tending, the 2FG14 is a lightweight parallel-finger gripper with a payload of 14 kg (30.8 lb). It doubles the payload and gripping force of OnRobot's popular 2FG7 gripper while also providing 30% more total stroke.
Learn more.


Linear guide system corrects misalignments

Bishop-Wisecarver's UtiliTrak® linear guide system includes vee rails for precision and open rails for misalignment float to provide smooth and accurate motion on inaccurate structures. Because precise parallelism is difficult to achieve, it is not uncommon for mounting surfaces to be slightly out of parallel. UtiliTrak's design compensates for mounting errors and does not require absolute parallelism for accurate operation. Genius.
Learn more.


Navy deep-sea sensor systems try to find a better way to forecast hurricane strength

A GOES satellite image taken Sept. 7, 2017, at 8:45 a.m. EST shows Hurricane Irma, center, and Hurricane Jose, right, in the Atlantic Ocean, and Hurricane Katia in the Gulf of Mexico. [U.S. Navy photo/Released. Photo by Oscar Sosa, Navy Media Content Services]

 

 

 

 

By Warren Duffie Jr., Office of Naval Research

As Hurricane Irma approached U.S. shores, researchers sponsored by the Office of Naval Research (ONR) were using air-dropped autonomous sensors to compile real-time ocean observations to help forecasters predict the strength of future tropical storms.

This marks the first time the sensors -- called ALAMO (Air-Launched Autonomous Micro Observer) sensors -- were used in hurricane-prediction research. While standard computerized prediction models rely on atmospheric data like air temperature, humidity, altitude, and wind speed and direction, the ALAMO sensors (sponsored by ONR) measure oceanographic phenomena beneath the sea surface.

Members of the ONR-sponsored research team prepare to drop ALAMO sensors. [U.S. Navy photo/Released]

 

 

"Hurricanes like this have a devastating impact on coastal regions, and our thoughts and prayers are with the affected communities," said Chief of Naval Research Rear Adm. David J. Hahn. "Often, there is an intersection of military and civilian needs. If we can improve the lead time and accuracy of storm forecasts, it would give national and local leadership more time and detailed information for preparations, evacuation, or shelter-in-place decisions."

Fully developed tropical cyclones -- called hurricanes or typhoons, depending on their region -- can grow as wide as several hundred miles and sustain winds greater than 150 mph. With historically high winds, Hurricane Irma was one of the strongest storms ever recorded in the Atlantic Ocean.

Such storms are notoriously difficult to predict, presenting a volatile meteorological cocktail that can change direction, speed, and strength -- quickly and unexpectedly. One reason is that current forecasting models focus on the atmosphere instead of the underwater properties that contribute to the creation of hurricanes, which are difficult to observe.

In addition to the potential catastrophic damage to coastal communities, hurricanes also pose a severe threat to U.S. Navy fleet operations. Accurate forecasting is critical for protecting ships at sea, evacuating vulnerable bases, and performing humanitarian assistance and disaster relief.

The new ALAMO sensor bests previous Navy float sensors in that it can measure 1,000 temperature profiles in a deployment and can directly measure pressure (a proxy for depth). Previous solutions used fall-rate equations to calculate depth.

 

 

 

 

When Hurricane Irma was headed for U.S. landfall, the ONR-sponsored research team, composed of U.S. Naval Academy midshipmen and scientists from Woods Hole Oceanographic Institution, dropped 10 ALAMO sensors from an Air Force C-130 "Hurricane Hunter" aircraft into Caribbean waters off the coast of Florida, ahead of the storm. The sensors were also used to track ocean dynamics in Hurricane Jose.

Short, metal tubes crammed with sensors and scientific instruments, each ALAMO sensor sank nearly 1,000 ft underwater and then rose again. They've been tracking ocean temperature, salinity, and pressure, and then transmitting this data via satellite for use by the Naval Research Laboratory to update the Navy's coupled ocean-atmosphere forecasting models.

"The ALAMO sensors will enable us to get an accurate picture of conditions in the water column -- before, during, and after a hurricane," said Capt. Elizabeth Sanabia, an oceanography professor at the Naval Academy, who is overseeing the research. "For the Navy, this improved forecasting will increase operational readiness and mitigate risk. For the nation, it will result in better response planning and potentially save lives."

The participating Naval Academy midshipmen were Casey Densmore, Kelli Wise, and Rachel Boushon.

Now that Hurricane Irma has passed, the information accumulated by Sanabia's team will be used to improve the Navy's Coupled Ocean/Atmosphere Mesoscale Prediction System-Tropical Cyclone -- COAMPS-TC, for short. COAMPS-TC, developed with ONR support, uses complex algorithms to predict hurricane intensity by processing real-time and historical meteorological data, fed by information from satellites.

"Our goal is to improve ocean and atmosphere modeling and prediction for fleet operations," said Dr. Ronald Ferek, a program manager in ONR's Ocean Battlespace Sensing Department. "The real-time COAMPS-TC forecasts for Hurricane Irma help the Navy issue operational guidance for fleet safety and improve understanding of the complex air-sea interaction processes that drive the intensity of tropical hurricanes."

ONR's sponsored hurricane research is part of the Task Force Ocean initiative, which seeks to strengthen the Navy's oceanographic capabilities in ocean sensing and modeling technology.

Published September 2017

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