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Tech Tip: Fan selection - Why airflow is not just CFM

For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.

Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

The hidden hardware helping AI's heat problem: PCHEs

Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.

Nearly 1,000 parts: Industrial enclosure range expanded

Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.

Cool Tools: MetraSCAN BLACK2 -- Next-gen shop-floor 3D inspection

You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.

Compact, touchless position sensors: Wear-free operation in tight spaces

Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.

World's first 10-m safety laser scanner: See farther, protect more

Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m² of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.

Accelerate AI-driven machine vision systems

BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.

Millimeter-wave imaging inspection in real time

With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.

What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.

Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

Why a soccer kick bends the ball path: SOLIDWORKS simulation

With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.

Scientists design solar cell that pushes toward 50 percent efficiency

It's expensive, but the technology creates a highly efficient new type of solar cell.

Scientists at George Washington University have designed and constructed a prototype for a new solar cell that integrates multiple cells stacked into a single device capable of capturing nearly all of the energy in the solar spectrum. The new design converts direct sunlight to electricity with 44.5 percent efficiency, giving it the potential to become the most efficient solar cell in the world.

Stacked solar cell. [Credit: Matthew Lumb]

 

 

The approach is different from the solar panels one might commonly see on rooftops or in fields. The new device uses concentrator photovoltaic (CPV) panels that employ lenses to concentrate sunlight onto tiny, micro-scale solar cells. Because of their small size -- less than 1 mm sq -- solar cells utilizing more sophisticated materials can be developed cost effectively.

The stacked cell acts almost like a sieve for sunlight, with the specialized materials in each layer absorbing the energy of a specific set of wavelengths. By the time the light is funneled through the stack, just under half of the available energy has been converted into electricity. By comparison, the most common solar cell today converts only a quarter of the available energy into electricity.

"Around 99 percent of the power contained in direct sunlight reaching the surface of Earth falls between wavelengths of 250 nm and 2,500 nm, but conventional materials for high-efficiency multi-junction solar cells cannot capture this entire spectral range," said Matthew Lumb, lead author of the study and a research scientist at the GW School of Engineering and Applied Science. "Our new device is able to unlock the energy stored in the long-wavelength photons, which are lost in conventional solar cells, and therefore provides a pathway to realizing the ultimate multi-junction solar cell."

While scientists have worked toward more efficient solar cells for years, this approach has two novel aspects. First, it uses a family of materials based on gallium antimonide (GaSb) substrates, which are usually found in applications for infra-red lasers and photodetectors. The novel GaSb-based solar cells are assembled into a stacked structure along with high-efficiency solar cells grown on conventional substrates that capture shorter wavelength solar photons. In addition, the stacking procedure uses a technique known as transfer-printing, which enables three-dimensional assembly of these tiny devices with a high degree of precision.

This particular solar cell is very expensive, however researchers believe it was important to show the upper limit of what is possible in terms of efficiency. Despite the current costs of the materials involved, the technique used to create the cells shows much promise. Eventually, a similar product may be brought to market, enabled by cost reductions from very high solar-concentration levels and technology to recycle the expensive growth substrates.

The research builds off of the advancements made by the MOSAIC Program, a $24 million research project funded by the Advanced Research Projects Agency-Energy (ARPA-E) that funds 11 separate teams across the United States, each seeking to develop technologies and concepts to revolutionize photovoltaic performance and reduce costs. The researchers note that funding for this type of research is essential for developing viable commercial technology in the future.

The study, "GaSb-based Solar Cells for Full Solar Spectrum Energy Harvesting," was published in Advanced Energy Materials on July 10.

Source: George Washington University

Published July 2017

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