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April 03, 2018 | Volume 14 Issue 13 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
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EXAIR's ATEX Cabinet Cooler® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
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Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.
Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
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According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
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Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
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The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
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Find out what's new in SOLIDWORKS 2025 when it comes to sheet metal and weldments, and learn some valuable tips and tricks along the way from TriMech. Topics covered include copying cut list properties, bend notches, tab and slot enhancements, groove beads (a new type of weld bead), performance enhancements, and more. When you're done, check out TriMech's full YouTube channel filled with educational material.
View the video.
By Sean Kimmons, U.S. Army
The U.S. Army is developing technology that visually alerts Soldiers to hidden explosives in the ground rather than just providing them an audible notification during use of mine detector equipment.
Called real-time spatial location tracking, the technology can show sensor images of buried bombs on either a heads-up display or tablet attached to a handheld detector.
As a Soldier sweeps with the device, a colored representation of the area -- where orange means the user is close to a metallic object -- appears on the screen.
The goal is to keep Soldiers safe when clearing routes by being able to better identify potential threats.
"You can immediately see the shape of the object and roughly its size," said Christopher Marshall, a scientist in the Countermine Division of the Night Vision and Electronic Sensors Directorate. "By providing this information to the Soldier, it makes it easier to operate and it means a faster response."
A video still image of real-time spatial location tracking, a piece of technology the Army is developing to visually alert a Soldier to hidden explosives in the ground rather than just a sound while sweeping with a mine detector. NOTE: The visual colored sweep is what the user sees on a screen or in a headset viewfinder. [Photo Credit: Courtesy of CERDEC]
The directorate falls under the Army's Communications-Electronics Research, Development and Engineering Center, which held a media day at Fort Belvoir, VA, at the end of February to highlight its emerging technology.
With the device's position location capabilities, information about where a Soldier has swept, and what was found there, can be easily passed on, in real time, to observers in other locations. Current handheld minesweeping technology requires users to mark potential threats with sticks or other markers.
The system also monitors how a Soldier swings the mine detector as he or she uses it, to ensure they are not fatigued in such a way that it may cause them to miss a hidden object.
"If the Soldier is starting to swing erratically, that could be an early warning sign, so operationally that can help," Marshall said. "Then someone could come up to take the place of the Soldier."
VIDEO: Visual minesweeper: Real-time spatial location tracking visually alerts a Soldier to hidden explosives in the ground rather than just a sound while sweeping with a mine detector.
Other advanced technology to better discriminate between metal objects that the device finds is also being worked on. That way, a Soldier can more quickly differentiate between harmless objects and would-be threats.
With its displays, Sgt. 1st Class Jared Huffstickler, a combat engineer assigned to the Countermine Division, said the technology would help Soldiers be more aware of their surroundings as they clear dangerous routes.
"This is giving us an opportunity to actually see signatures in the ground without taking away our situational awareness on the battlefield," he said.
Since the device tracks sweeping patterns, it could even serve as a training tool for Soldiers like him who are taught to sweep at certain speeds and distances with metal detectors, he added.
Mine detection robots could also be equipped with the technology to capture and send back imagery to Soldiers in a nearby vehicle.
"The idea is that we take these exact same technologies that we're maturing for the handheld dismounted operation and we put it there," Marshall said of the robots. "Now the Soldier isn't even in the picture, and it's much safer."
Published April 2018