July 03, 2018 Volume 14 Issue 25

Motion Control News & Products

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DURApulse GS30 AC Drives from AutomationDirect

Automation-Direct has added new high-performance DURApulse GS30 drives that support several control modes including sensorless vector control, closed-loop flux vector control, and torque control in a compact package. The GS30 series expands the DURApulse family by adding internal tension control loop expanded parameter sets for greater versatility, as well as optional EtherCAT and single- or dual-port EtherNet/IP communication cards. GS30 drives support up to four independent induction motor parameter sets or control of a single AC permanent magnet motor. Sizes up to 3 hp for a 230-VAC single-phase input, 50 hp for a 230-VAC three-phase input, and 100 hp for a 460-VAC three-phase input. This series offers PID control, built-in PLC functionality, and STO capability typically found with more expensive high-performance AC drives.
Learn more.


Power steering systems for warehouse and autonomous vehicles

Allied Motion has introduced the electric power steering (EPS) series for steer-by-wire warehouse vehicles, autonomous AGVs, and similar material transport vehicles. This compact system includes a fully integrated motor, gearbox, controller, and optional output pinion. It is available in three frame sizes and 16 models to cover virtually any electric steering requirement in applications from small pallet lifters to AGVs/AGCs to multi-ton reach trucks. An optional, patent-pending feature, Turning Wheel Absolute Position Control, allows the controller to know the turning wheel position without external sensors.
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New brushless motors maximize power density

Allied Motion Technologies has introduced the KinetiMax 95 High Power Drive (HPD), an outer-rotor brushless motor. This frameless motor is designed to maximize power density for its volume with a nominal output torque of 2 Nm at 2,300 RPM, resulting in 480 W of continuous output power. At only 37 mm axial length, this compact stator-rotor set is an ideal solution for applications such as material handling systems, AGVs, mobile robots, handheld power tools, and more.
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Compact rod motors: Effective linear thrust generation

RDM-A Series rod motors from Akribis Systems are great for space-constrained applications requiring high motor forces and smooth linear motion. These compact motors feature a tubular design to distribute magnetic flux evenly along the circumference of the stator. They achieve continuous forces from 2.1 to 137.8 N and peak forces from 6.2 to 413.4 N. An air gap between the coil and magnet track enables non-contact axial linear movement and steady force production over the length of the stroke, and ironless construction ensures cog-free motion.
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NORD's heavy-duty drive systems tackle tough industrial applications

Industrial gear units from NORD DRIVE-SYSTEMS are used for a variety of heavy-duty applications, providing high output torques and long service life with minimal maintenance. Combining high-efficiency motors and dynamic VFDs, users get high performance and smooth operation. Learn which drive systems are used for which real-world applications in industries including grain, cranes and hoists, wastewater, food and beverage, and bulk material handling. Good info here.
Read the full article.


XYZ nanopositioning stage for scanning and positioning in photonics and microscopy

PI's P-616 XYZ Piezo Nanoposition-ing Stage, based on a parallel-kinematic design, features a single, lightweight moving platform for all three axes. It offers high precision (sub-nanometer resolution) and dynamics in a compact package. Known as the NanoCube®, it is the smallest and lightest system with capacitive feedback, providing a 100-µm linear travel range in three degrees of freedom.
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Robot with longer reach handles heavier payloads

The new RV-35/50/80FR robot series from Mitsubishi Electric Automation is ideal for handling large workpieces and heavy objects. This series has a max reach of almost 83 in. (2,100 mm) and a max payload over 175 lb (80 kg), so it's a great solution for palletizing and machine tending. These robots have a wide range of safety functions, including position and speed monitoring, and simplified installation and programming when paired with Mitsubishi Electric's MELFA Smart Plus card.
Learn more.


Linear servo press solutions from Tolomatic

Improve your pressing systems with electric linear actuators from Tolomatic. While hydraulic presses are a traditional choice in many manufacturing applications, a new generation of high-force Linear Servo Press technologies is now replacing high-maintenance hydraulics. They offer significant advantages in precision, programmability, energy efficiency, reliability, and flexibility.
Learn more.


Tech Tip: What is a stepper motor linear actuator?

What is a stepper motor linear actuator (SMLA), what types are available, and what can they do for your linear motion designs? Find out in this informative Thomson video. Learn how precision lead screws can be combined with a stepper motor in a number of ways, and discover which type can benefit your linear motion applications.
View the video.


Brakes for high-speed SCARA robots and more

Precise positioning of semi-conductor wafers during SCARA assembly operations requires instantaneous braking and holding power while minimizing heat in the system. The latest compact and slender Miki Pulley BXR-LE brake models provide the needed, perfectly controlled braking in a confined area of the system using minimal power. The braking response and holding power of this power-off engaged brake makes it ideal for this and other high-speed applications. The BXR-LE brake uses 24 VDC for a split second to overcome compression spring inertia to open the brake, then consumes only 7 VDC by utilizing the BEM power control module.
Learn more.


Automated piece-picking solution

The MI.RA/ OnePicker is a new and fully automated intelligent piece-picking solution from Comau. The easy-to-use, AI-backed, and collaborative solution reduces upstream process times, saving time, energy, and resources for warehouse, e-commerce, and other applications while increasing overall productivity and cost efficiency. Designed to autonomously pick miscellaneous objects from the same bin, it's a smart way to eliminate unsustainable sorting activities. Comes with Comau's Racer5 six-axis cobot.
Learn more.


Unlock cost savings: Revolutionary GAM GPL Gearbox

The GPL planetary gearbox, when paired with your preferred servo motor, delivers a solution that can match the fit and performance of direct drive motors while offering significant cost savings. With <6 arcsec backlash, GAM says this gearbox outperforms all other zero-backlash gearboxes on the market, making it the ideal choice for your applications. Discover how one company realized significant savings by replacing multiple direct drive motors with the GPL gearbox in a modular housing.
Read the GAM application story.


Bosch Rexroth new linear motor modules

Fast, compact, and precise. These properties characterize the new linear motor modules (LMM) with integrated screw-free direct drive from Bosch Rexroth. The axes are available in sizes 140, 180, and 220 mm and feature a zero-backlash direct drive. They complement the existing linear motion technology portfolio as a ready-to-install solution offering excellent value for money. The linear motor modules are available in all sizes with iron-core linear motors. Standard strokes are up to 1,540 mm and forces up to 2,400 N.
Learn all the specs and options.


OnRobot doubles payload capacity of its grippers

OnRobot's new 2FG14 and 3FG25 electrical grippers for heavy-duty, collaborative applications are now launching along with the new machine tending solution AutoPilot powered by D:PLOY, developed in collaboration with Ellison Technologies. The new three-fingered 3FG25 gripper provides users with 25 kg (55.1 lb) of payload power in a compact, all-electric, lightweight form, unlocking the potential of the latest cobots. Ideal for CNC machine tending, the 2FG14 is a lightweight parallel-finger gripper with a payload of 14 kg (30.8 lb). It doubles the payload and gripping force of OnRobot's popular 2FG7 gripper while also providing 30% more total stroke.
Learn more.


Linear guide system corrects misalignments

Bishop-Wisecarver's UtiliTrak® linear guide system includes vee rails for precision and open rails for misalignment float to provide smooth and accurate motion on inaccurate structures. Because precise parallelism is difficult to achieve, it is not uncommon for mounting surfaces to be slightly out of parallel. UtiliTrak's design compensates for mounting errors and does not require absolute parallelism for accurate operation. Genius.
Learn more.


U.S. Army looking forward to remote combat vehicles that punch as hard as Abrams tanks

A Maneuver Robotics and Autonomous Systems Live Fire Demonstration took place Aug. 22, 2017, at the Digital Multi-Purpose Range Complex at Fort Benning, GA. The Army wants to design a Remote Combat Vehicle like this but one that is much more lethal and maneuverable. [Photo Credit: U.S. Army photo by Patrick A. Albright]

 

 

 

 

By David Vergun, U.S. Army

Within five years, the Army would like to start testing remote combat vehicle prototypes, known as RCVs, which are unmanned, as light and as fast as a Stryker, but provide the same level of firepower as an M-1 Abrams tank, said Maj. Alan L. Stephens.

Stephens, an Acquisition Corps officer at the Mounted Requirements Division of the U.S. Army Maneuver Center of Excellence, spoke at the Future Ground Combat Vehicles Summit in Livonia, MI, Nov. 30.

While the holy grail is the Next Generation Combat Vehicle (NGCV), he said the Army thinks it can more quickly field a limited number of RCVs, and importantly, the results of that testing could help inform the requirements for the NGCV, which is slated for fielding in 2035.

Instead of a traditional program of record, Stephens said the plan is to buy a limited quantity of RCVs or components that could be used for RCVs, then let Soldiers put them through their grueling paces at the combat training centers and various test sites and proving grounds.

The analyses that result from that and Soldier feedback would then be used to inform requirements for the RCV and later on for the NGCV, he said.

A capability development document for the RCV could be written as soon as 2022, he added.

RCV advantages
RCVs will have a number of advantages over the Abrams, said Stephens, who has a background as a systems engineer.

For one, the RCV will be unmanned. That means in a manned-unmanned configuration, the unmanned variants could go ahead of the manned to scout out the area, navigate through the most dangerous sectors of the battlefield, and engage the enemy, while the manned vehicle would follow, he said.

The current thinking for test configuration, he said, is two unmanned for every manned RCV, with the manned variant controlling the other two. But that ratio of 1:2 could change once testing commences and bugs are worked out. Eventually, he said, a 1:4 ratio could be likely.

Additionally, he said, the term "unmanned" implies varying levels of autonomy. At the lowest level, for instance, a vehicle might have no personnel inside, but would be controlled by Soldiers through a tethered radio link. At the highest level, a vehicle might be fully autonomous, requiring artificial intelligence and neural networking -- something not yet achievable, but clearly on the horizon.

Another advantage with RCV over Abrams is that it will be lighter and more maneuverable. That means, Stephens said, that it will be faster and could be airlifted, giving the brigade combat team commander and the combatant commander greater options in the battlespace.

Since RCVs will be unmanned, that frees up a lot of space for direct and indirect fires capability, he said, along with a full suite of sensors and counter-unmanned aerial vehicle packages. An example of an indirect fire system, he said, is the 81-mm mortar. Direct fire would be what an Abrams' main gun can deliver.

Maj. Alan L. Stephens, an Acquisition Corps officer at the Mounted Requirements Division of the U.S. Army Maneuver Center of Excellence, speaks about the future Remote Combat Vehicle at the Future Ground Combat Vehicles Summit in Livonia, MI, Nov. 30, 2017. [Photo Credit: U.S. Army photo by David Vergun]

 

 

 

 

Stephens said there's even discussions of teaming UAVs with the RCVs to provide over-the-horizon surveillance and reconnaissance.

The modular, open-systems architecture design would by necessity include cyber protection and anti-jamming equipment, Stephens said.

Daniel McCormick, deputy joint program executive officer for Chemical and Biological Defense, said he's excited about RCVs and other robotics vehicles, given the chemical, biological, and radiological threats that are proliferating around the world, particularly on the Korean peninsula and in the Middle East.

Existing sensors, like infrared ones, could double-down to not just detect the enemy's signature and dust but also the signature from biological and chemical weapons, he said.

Unmanned vehicles would also afford force protection and increased standoff distance, he said, meaning staying out of reach of enemy fire.

"We are near reaching parity with near-peer competitors on the battlefield," Stephens concluded, "so there's goodness in the RCV program."

However, he added, a lot of developmental work still remains to be done to make lethality the same as the Abrams while lightening the platform so it's more maneuverable.

"We're going to push the limit to get to initial requirement, but we don't want over-requirements," he added.

Stephens noted that there are three Army commands involved with the RCV program, including the Armament Research, Development and Engineering Center; the Tank Automotive Research Development and Engineering Center; and the Communications-Electronics Research, Development and Engineering Center.

He called on industry to help make the RCV a reality, and also suggested that testing could be conducted on surrogate vehicles, like the M-113 armored personnel carrier, that the Army would provide.

Published January 2018

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