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| September 25, 2018 | Volume 14 Issue 36 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.
With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.
The Omron VHV5 Barcode Reader now combines high-performance barcode reading and calibrated ISO verification in one device. Replacing offline sample checks, it delivers 100% inline verification at production speeds up to 1,200 parts per minute. With flexible lighting, the VHV5 easily inspects labels and Direct Part Marks, even on challenging curved or irregular surfaces.
Learn more.
Antaira Technologies breaks down 10 mission-critical capabilities separating industrial-grade switches from commercial compromises. Even if you aren't in IT engineering, you will find valuable networking knowledge in this guide to protect vital infrastructure.
Read the full article.
At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.
OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.
Bristol Instruments has released the OM 403UNI Series displays/ controllers, allowing users to monitor two or three simultaneous functions. Configured via OM Link software or front-panel buttons, they feature four- or six-digit displays with +/-0.05% of f.s. range accuracy. They function as numeric/bar-graph displays, controllers, data recorders, or accumulators. Additionally, they detect and alert users to error conditions like broken sensor wires.
Learn more.
As enterprises transition from PoC to real-world edge AI deployment, Aetina has launched its Mini Series Edge AI systems. Powered by NVIDIA Jetson Orin Nano and NX modules, these compact, fanless systems deliver high-performance vision and generative AI inference. Engineered for demanding industrial environments, they offer flexible camera connectivity, space-saving designs, and long-term reliability to accelerate smart infrastructure.
Learn more.
On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.
FUTEK's IDC150 Signal Conditioner packages high-performance signal conditioning in a rugged aluminum enclosure. Built for engineers needing accurate, synchronized data from strain gauge sensors, it fits prototyping and lab environments. The device connects seamlessly to existing setups and pairs with SENSIT software and Python APIs. It is ideal for compact, high-performance digital sensor evaluation.
Learn more.
The promise of wearables, functional fabrics, the Internet of Things, and their "next-generation" technological cohort seems tantalizingly within reach. But researchers in the field will tell you a prime reason for their delayed "arrival" is the problem of seamlessly integrating connection technology -- namely, antennas -- with shape-shifting and flexible "things."
But a breakthrough by researchers in Drexel's College of Engineering (Philadelphia, PA), could now make installing an antenna as easy as applying some bug spray.

Researchers from Drexel University's College of Engineering have developed a way to "spray paint" invisibly thin antennas from a type of two-dimensional material called MXene. The antennas perform as well or better than the ones currently used in mobile devices and RFID tags. [Credit: Drexel University/Kanit Hantanasirisakul]
In research recently published in Science Advances, the group reports on a method for spraying invisibly thin antennas, made from a type of two-dimensional, metallic material called MXene, that perform as well as those being used in mobile devices, wireless routers, and portable transducers.
"This is a very exciting finding because there is a lot of potential for this type of technology," said Kapil Dandekar, PhD, a professor of Electrical and Computer Engineering in the College of Engineering, who directs the Drexel Wireless Systems Lab and was a co-author of the research. "The ability to spray an antenna on a flexible substrate or make it optically transparent means that we could have a lot of new places to set up networks -- there are new applications and new ways of collecting data that we can't even imagine at the moment."
The researchers, from the College's Department of Materials Science and Engineering, report that the MXene titanium carbide can be dissolved in water to create an ink or paint. The exceptional conductivity of the material enables it to transmit and direct radio waves, even when it's applied in a very thin coating.
"We found that even transparent antennas with thicknesses of tens of nanometers were able to communicate efficiently," said Asia Sarycheva, a doctoral candidate in the A.J. Drexel Nanomaterials Institute and Materials Science and Engineering Department. "By increasing the thickness up to 8 microns, the performance of (an) MXene antenna achieved 98 percent of its predicted maximum value."
Preserving transmission quality in a form this thin is significant because it would allow antennas to easily be embedded -- literally, sprayed on -- in a wide variety of objects and surfaces without adding additional weight or circuitry or requiring a certain level of rigidity.
"This technology could enable the truly seamless integration of antennas with everyday objects, which will be critical for the emerging Internet of Things," Dandekar said. "Researchers have done a lot of work with non-traditional materials trying to figure out where manufacturing technology meets system needs, but this technology could make it a lot easier to answer some of the difficult questions we've been working on for years."
Initial testing of the sprayed antennas suggests that they can perform with the same range of quality as current antennas, which are made from familiar metals like gold, silver, copper, and aluminum, but are much thicker than MXene antennas. Making antennas smaller and lighter has long been a goal of materials scientists and electrical engineers, so this discovery is a sizable step forward both in terms of reducing their footprint as well as broadening their application.
"Current fabrication methods of metals cannot make antennas thin enough and applicable to any surface, in spite of decades of research and development to improve the performance of metal antennas," said Yury Gogotsi, PhD, Distinguished University and Bach professor of Materials Science and Engineering in the College of Engineering, and Director of the A.J. Drexel Nanomaterials Institute, who initiated and led the project. "We were looking for two-dimensional nanomaterials, which have sheet thickness about hundred thousand times thinner than a human hair; just a few atoms across, and can self-assemble into conductive films upon deposition on any surface. Therefore, we selected MXene -- which is a two-dimensional titanium carbide material that is stronger than metals and is metallically conductive -- as a candidate for ultra-thin antennas."

Using a conductive ink made from a type of two-dimensional material called MXene, developed at Drexel, researchers can "spray paint" antennas on a variety of surfaces. This discovery could help unlock the potential of smart technology and expand the Internet of Things. [Credit: Drexel University/Kanit Hantanasirisakul]
Drexel researchers discovered the family of MXene materials in 2011 and have been gaining an understanding of their properties and considering their possible applications ever since. The layered two-dimensional material, which is made by wet chemical processing, has already shown potential in energy-storage devices, electromagnetic shielding, water filtration, chemical sensing, structural reinforcement, and gas separation.
Naturally, MXene materials have drawn comparisons to promising two-dimensional materials like graphene, which won the Nobel Prize in 2010 and has been explored as a material for printable antennas. In the paper, the Drexel researchers put the spray-on antennas up against a variety of antennas made from these new materials, including graphene, silver ink, and carbon nanotubes. The MXene antennas were 50 times better than graphene and 300 times better than silver ink antennas in terms of preserving the quality of radio wave transmission.
"The MXene antenna not only outperformed the macro and micro world of metal antennas, we went beyond the performance of available nanomaterial antennas, while keeping the antenna thickness very low," said Babak Anasori, PhD, a research assistant professor in A.J. Drexel Nanomaterials Institute. "The thinnest antenna was as thin as 62 nanometers -- about a thousand times thinner than a sheep of paper -- and it was almost transparent. Unlike other nanomaterial fabrication methods that require additives (called binders) and extra steps of heating to sinter the nanoparticles together, we made antennas in a single step by airbrush spraying our water-based MXene ink."
The group initially tested the spray-on application of the antenna ink on a rough substrate (cellulose paper) and a smooth one (polyethylene terephthalate sheets). The next step for their work will be looking at the best ways to apply it to a wide variety of surfaces from glass to yarn and skin.
"Further research on using materials from the MXene family in wireless communication may enable fully transparent electronics and greatly improved wearable devices that will support the active lifestyles we are living," Anasori said.
Source: Drexel University
Published September 2018