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February 12, 2019 | Volume 15 Issue 06 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
SCHURTER's compact and powerful SMT chip fuse UST 1206 has enjoyed great popularity since its intro in 2008. In response to customer requests, SCHURTER has expanded this line with even more powerful versions with rated currents up to 35 A. The SCHURTER UST 1206 is a chip fuse for surface mounting with a "slow-blow" characteristic. This means it has a high melting integral, so the fuse does not trip immediately at inrush current peaks higher than the rated current. This is of great importance in many industrial applications (e.g. motors, power converters).
Learn more.
Thomson Electrak LL Linear Actuators now offer your machine designs a higher speed option, more electronic control options (including CANopen), and a 48-V option to meet the power requirements in battery-powered applications. Thomson says the new Electrak LL choices are for those who want to gain more control over the position, load, and speed of their applications, such as smart railway pantographs and couplers, AGVs, automated farming robots, movable steps, and access lifts for trains and buses.
Learn more and get the specs.
Get inspired. FUTEK has more than 100 real-world application examples for their load cells, force transducers, torque sensors, pressure sensors, and multi-axis sensors. From a cryogenic load cell on the Mars Curiosity rover to fly-by-wire multi-axis force and torque sensors for aircraft, learn about sensor systems, their specs, and design. Automotive, manufacturing, medical, robotics, and automation are covered too. Fascinating and highly practical.
Learn more.
Novotechnik's WAL 200 Series of hollow shaft angle sensors provides absolute rotary position -- even if power is removed. After power is restored, this sensor provides the correct angle. With a 7-mm profile and 22-mm diameter, it is designed to fit in applications with very limited space. The WAL 200 Series has a measurement range of 0 to 340 degrees. Mechanical range is a continuous 0 to 360 degrees. Applications include volumetric dosing systems, joysticks, and more.
Learn more.
Novotechnik has put together an informative video highlighting real-world applications for their RFC, RFE, and RSA Series touchless magnetic angle sensors. You may be surprised at the variety of off-highway, marine, material handling, and industrial uses. You'll learn how they work (using a Hall effect microprocessor to detect position) and their key advantages, including eliminated wear and tear on these non-mechanical components. We love when manufacturers provide such useful examples.
View the video.
TDK Corporation has launched the EPCOS B3292xM3/N3 series of X2 EMI suppression capacitors. These new components are 20% smaller than previous models and meet Grade III Test B standards for temperature, humidity, and bias (THB). Their compact size and enhanced durability suit space-constrained, high-humidity environments, especially for "across-the-line" applications in automotive and industrial settings. Applications include automotive on-board chargers, uninterruptible power supplies, and hybrid inverters for energy storage systems.
Learn more.
What can you so with FLIR thermal cameras to improve your industrial processes? Recent developments in thermal signature analytics have expanded the applications of thermal cameras beyond routine troubleshooting. In papermaking, they now contribute to paper machine control, energy usage benchmarking, wet streak detection, and the identification and prediction of certain classes of sheet breaks. Maybe you'll get some ideas for your applications.
Read the full article.
Automation-Direct CLICK PLUS PLCs, when combined with stepper motors, make advanced motion control and edge integration simple for smaller systems. Learn motion control basics, motor options, motion with micro-PLCs and steppers, and more in this informative whitepaper from AutomationDirect. No registration required.
Get the AutomationDirect whitepaper.
The award-winning EXAIR Varistat® Benchtop Ionizer is a powerful fan-driven static eliminator engineered to neutralize static charges on surfaces in demanding industrial environments. This Ionizer delivers a consistent stream of ionized airflow, effectively eliminating static and particulates without the need for compressed air. The Varistat is now available in 230 V to meet the needs of industrial locations. Easily mounted and manually adjustable.
Learn more.
Rotary Systems has put together a really nice basic primer on slip rings -- electrical swivels that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the Rotary Systems article.
Inspect work products or help your little engineer at home win that science fair with the AD246S-M HDMI Digital Microscope from Andonstar Technology Co. This tri-lens unit boasts a wide magnification range (60 to 240x, 18 to 720x, 1,560 to 2,040x), very good image performance, built-in rotatable monitor, and a slew of multifunctional accessories including a remote, dimmer cable to adjust illumination, and more. A solid choice for a small investment.
Learn more.
3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single 3D component. It gives engineers the power and freedom to shrink components, optimize space, and provide higher overall functional density -- while offering the same or more capabilities as in larger devices. HARTING's tagline for the tech is, "Like a PCB, but 3D."
Read the full article.
The LG UltraGear OLED Bendable Gaming Monitor (model 45GX990A) is the world's first 5K2K-resolution bendable OLED display. The 45-in. monitor can smoothly transition from completely flat to a 900R curvature within seconds for more flexibility and control over your gaming experience. Its upgraded Dual-Mode feature allows users to switch effortlessly between resolution and refresh rate presets, and customize aspect ratio and picture size.
Learn more about this monitor and other LG releases at CES.
Automation-Direct has added AchieVe FDM series 12-mm tubular photoelectric sensors that offer a rugged metal construction, high IP67 protection ratings, and sensing distances up to 4 m. These sensors feature selectable light-on/dark-on operation, a 10- to 30-VDC operating voltage range, potentiometer or teach-in button sensitivity adjustment, and a fast 1-kHz switching frequency. Highly visible red LED models are offered with the polarized reflective sensing style, while infrared models are available in diffuse and through-beam styles. Lots of applications. Three-year warranty.
Learn more.
Manufacturers of aviation engine components are being impacted by Industry 4.0's emphasis on quality control, which is challenging them to rethink outdated processes and to embrace new technologies. A new system developed by researchers in Italy uses a Kuka robot, a SVS-Vistek 61-megapixel 10GigE camera, and AI to detect defects in honeycomb aerospace parts faster and with more accuracy.
Read the full article.
The heart's motion is so powerful that it can recharge devices that save our lives, according to new research from Dartmouth College.
Using a dime-sized invention developed by engineers at the Thayer School of Engineering at Dartmouth, the kinetic energy of the heart can be converted into electricity to power a wide range of implantable devices, according to the study funded by the National Institutes of Health.
Rendering of the two designs of the cardiac energy harvesting device. [Cover art by Patricio Sarzosa]
Millions of people rely on pacemakers, defibrillators, and other life-saving implantable devices powered by batteries that need to be replaced every five to 10 years. Those replacements require surgery, which can be costly and create the possibility of complications and infections.
"We're trying to solve the ultimate problem for any implantable biomedical device," says Dartmouth engineering professor John X.J. Zhang, a lead researcher on the study his team completed alongside clinicians at UT Health San Antonio. "How do you create an effective energy source so the device will do its job during the entire life span of the patient, without the need for surgery to replace the battery?"
"Of equal importance is that the device not interfere with the body's function," adds Dartmouth research associate Lin Dong, first author on the paper. "We knew it had to be biocompatible, lightweight, flexible, and low profile, so it not only fits into the current pacemaker structure but is also scalable for future multi-functionality."
The team's work proposes modifying pacemakers to harness the kinetic energy of the lead wire that's attached to the heart, converting it into electricity to continually charge the batteries. The added material is a type of thin polymer piezoelectric film called "PVDF" and, when designed with porous structures -- either an array of small buckle beams or a flexible cantilever -- it can convert even small mechanical motion to electricity. An added benefit: the same modules could potentially be used as sensors to enable data collection for real-time monitoring of patients.
The results of the three-year study, completed by Dartmouth's engineering researchers along with clinicians at UT Health San Antonio, were just published in the cover story for Advanced Materials Technologies.
The two remaining years of NIH funding plus time to finish the pre-clinical process and obtain regulatory approval puts a self-charging pacemaker approximately five years out from commercialization, according to Zhang.
"We've completed the first round of animal studies with great results which will be published soon," says Zhang. "There is already a lot of expressed interest from the major medical technology companies, and Andrew Closson, one of the study's authors working with Lin Dong and an engineering PhD Innovation Program student at Dartmouth, is learning the business and technology transfer skills to be a cohort in moving forward with the entrepreneurial phase of this effort."
Other key collaborators on the study include Dartmouth engineering professor Zi Chen, an expert on thin structure mechanics, and Dr. Marc Feldman, professor and clinical cardiologist at UT Health San Antonio.
Source: Dartmouth College
Published February 2019