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Engineer's Toolbox: How to design the optimum hinge

Although many pin styles are available, Coiled Spring Pins are particularly well suited for use in both friction- and free-fit hinges. To achieve optimum long-term hinge performance, designers should observe these helpful design guidelines from SPIROL.
Read the full article.

Innovative new robo welding gun

Comau's newest N-WG welding gun is designed for high-speed spot welding for traditional, hybrid, and electric vehicles, in addition to general industry sectors. It features a patented, single-body architecture that enables rapid reconfiguration between welding types and forces, and it delivers consistent performance across a broad range of applications, including steel and (soon) aluminum welding. It supports both X and C standard gun configurations, has fast arm exchange, and universal mounting options. It is fully compatible with major robot brands and represents a significant advancement in spot welding performance and cost efficiency.
Learn more.

What's a SLIC Pin^®? Pin and cotter all in one!

The SLIC Pin (Self-Locking Implanted Cotter Pin) from Pivot Point is a pin and cotter all in one. This one-piece locking clevis pin is cost saving, fast, and secure. It functions as a quick locking pin wherever you need a fast-lock function. It features a spring-loaded plunger that functions as an easy insertion ramp. This revolutionary fastening pin is very popular and used successfully in a wide range of applications.
Learn more.

Engineering challenge: Which 3D-printed parts will fade?

How does prolonged exposure to intense UV light impact 3D-printed plastics? Will they fade? This is what Xometry's Director of Application Engineering, Greg Paulsen, set to find out. In this video, Paulsen performs comprehensive tests on samples manufactured using various additive processes, including FDM, SLS, SLA, PolyJet, DLS, and LSPc, to determine their UV resistance. Very informative. Some results may surprise you.
View the video.

Copper filament for 3D printing

Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says its popular Copper Filamet™ (not a typo) is "back in stock and ready for your next project." This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. Also available as pellets. The company says this is one of the easiest materials to print and sinter. New Porcelain Filamet™ available too.
Learn more and get all the specs.

Copper foam -- so many advantages

Copper foam from Goodfellow combines the outstanding thermal conductivity of copper with the structural benefits of a metal foam. These features are of particular interest to design engineers working in the fields of medical products and devices, defense systems and manned flight, power generation, and the manufacture of semiconductor devices. This product has a true skeletal structure with no voids, inclusions, or entrapments. A perennial favorite of Designfax readers.
Learn more.

Full-color 3D-printing Design Guide from Xometry

With Xometry's PolyJet 3D-printing service, you can order full-color 3D prints easily. Their no-cost design guide will help you learn about different aspects of 3D printing colorful parts, how to create and add color to your models, and best practices to keep in mind when printing in full color. Learn how to take full advantage of the 600,000 unique colors available in this flexible additive process.
Get the Xometry guide.

Tech Tip: How to create high-quality STL files for 3D prints

Have you ever 3D printed a part that had flat spots or faceted surfaces where smooth curves were supposed to be? You are not alone, and it's not your 3D printer's fault. According to Markforged, the culprit is likely a lack of resolution in the STL file used to create the part.
Read this detailed and informative Markforged blog.

Test your knowledge: High-temp adhesives

Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.

Engineer's Toolbox: How to pin a shaft and hub assembly properly

One of the primary benefits of using a coiled spring pin to affix a hub or gear to a shaft is the coiled pin's ability to prevent hole damage. Another is the coiled pin absorbs wider hole tolerances than any other press-fit pin. This translates to lower total manufacturing costs of the assembly. However, there are a few design guidelines that must be adhered to in order to achieve the maximum strength of the pinned system and prevent damage to the assembly.
Read this very informative SPIROL article.

What's new in Creo Parametric 11.0?

Creo Parametric 11.0 is packed with productivity-enhancing updates, and sometimes the smallest changes make the biggest impact in your daily workflows. Mark Potrzebowski, Technical Training Engineer, Rand 3D, runs through the newest functionality -- from improved surface modeling tools to smarter file management and model tree navigation. Videos provide extra instruction.
Read the full article.

What's so special about wave springs?

Don't settle for ordinary springs. Opt for Rotor Clip wave springs. A wave spring is a type of flat wire compression spring characterized by its unique waveform-like structure. Unlike traditional coil springs, wave springs offer an innovative solution to complex engineering challenges, producing forces from bending, not torsion. Their standout feature lies in their ability to compress and expand efficiently while occupying up to 50% less axial space than traditional compression springs. Experience the difference Rotor Clip wave springs can make in your applications today!
View the video.

New Standard Parts Handbook from JW Winco

JW Winco's printed Standard Parts Handbook is a comprehensive 2,184-page reference that supports designers and engineers with the largest selection of standard parts categorized into three main groups: operating, clamping, and machine parts. More than 75,000 standard parts can be found in this valuable resource, including toggle clamps, shaft collars, concealed multiple-joint hinges, and hygienically designed components.
Get your Standard Parts Handbook today.

Looking to save space in your designs?

Watch Smalley's quick explainer video to see how engineer Frank improved his product designs by switching from traditional coil springs to compact, efficient wave springs. Tasked with making his products smaller while keeping costs down, Frank found wave springs were the perfect solution.
View the video.

Top die casting design tips

You can improve the design and cost of your die cast parts with these top tips from Xometry's Joel Schadegg. Topics include: Fillets and Radii, Wall Thicknesses, Ribs and Metal Savers, Holes and Windows, Parting Lines, and more. Follow these recommendations so you have the highest chance of success with your project.
Read the full Xometry article.

New super-tough-to-mimic chemical fingerprint aims to combat counterfeit goods, can be verified on smartphone

Researchers in Denmark tested a new anti-conterfeiting system by producing tags consisting of QR-codes printed on paper and sprayed with transparent ink containing various microparticles. [Credit: Thomas Just Sørensen]

 

 

 

 

Many of us have come home with a new designer bag, watch, or other merchandise only to suspect or discover that it was a fake. More ominously, people die from counterfeit drugs on a daily basis. Globally, consumer counterfeit imports are worth just short of a half-a-trillion dollars annually. The trade is growing, has spread to most industries, and counterfeiters always seem to be at least one step ahead of manufacturers. As such, it is tough for consumers to feel entirely secure about their purchases.

In response, two researchers from the University of Copenhagen's Nano-Science Center have developed what they are deeming a 100 percent pirate-safe labelling system, where individual items receive a label, a so-called "tag," that corresponds with a unique fingerprint. After nearly 10,000 tests, the researchers have proved that their method works.

"You can put it on a wine bottle, a gold watch, a painting -- whatever. The label needn't be larger than a comma. And, it is impossible to copy because the probability that two items share the same fingerprint is nil," says UCPH researcher and associate professor Thomas Just Sørensen, who along with fellow researcher Riikka Arppe-Tabbara has developed the anti-counterfeiting system that they are able to confidently refer to as "the world's safest."

Transparent ink as a fingerprint
The fingerprint, or "tag," consists of a bit of transparent ink containing various microparticles, sprayed upon a bar code on paper, for example. Just as a handful of sand thrown over a surface would, the particles form a random, completely unique pattern of tiny white dots when applied. As there is no chance of creating identical patterns using this method, it is impossible to copy.

Because the ink can be sprayed over any type of bar code and onto many types of materials, the tags are inexpensive to mass-produce. The system works in such a way that each product leaving a factory receives its own fingerprint, which is then registered in a database.

Consumers can check using their phones
Counterfeit safety isn't the only smart thing about this system. Purchasers can validate their product using an ordinary smartphone that, by way of an app, scans an item's fingerprint and checks for a matching database image.

"When purchasing pharmaceuticals online, you have no way of knowing whether what you bought might have been produced in a Ghanaian sweatshop. Today, consumers are not able to check for themselves whether an item is genuine or not. They must trust every step of the production and supply chain. Our system provides every step in this process with equal access to the system," says Sørensen.

During their nearly 10,000 tests, which included various types of mobile phones handled by a variety of users, the researchers encountered zero false positives. The researchers also tested the system together with companies that produce packaging and labels for everything from pain relievers and bottles of wine, to sneakers and tins of biscuits.

The researchers tested the system, based on PUF technology (physical unclonable function), by producing 9,720 tags consisting of QR codes printed on plain paper and sprayed with transparent ink. Each tag was photographed with a mobile phone to create an image database. The images were then scanned with other mobile phones to see if they matched. The results:

• There was a false match in 0 percent of cases.
• There was a positive match in 76 percent of cases.
• In the remaining cases, the photo was either out of focus or the tag was dirty, thus requiring a new image before a match could be made. The researchers say this error will be remediated by software.

The University of Copenhagen has taken out a patent on the system, which is now only missing the software component. The researchers expect the app to be completed over the course of the year. The result has been published in the journal ACS Applied Materials & Interfaces.

Source: University of Copenhagen

Published February 2019

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