March 05, 2019 | Volume 15 Issue 09 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Automation-Direct has added AchieVe FDM series 12-mm tubular photoelectric sensors that offer a rugged metal construction, high IP67 protection ratings, and sensing distances up to 4 m. These sensors feature selectable light-on/dark-on operation, a 10- to 30-VDC operating voltage range, potentiometer or teach-in button sensitivity adjustment, and a fast 1-kHz switching frequency. Highly visible red LED models are offered with the polarized reflective sensing style, while infrared models are available in diffuse and through-beam styles. Lots of applications. Three-year warranty.
Learn more.
Manufacturers of aviation engine components are being impacted by Industry 4.0's emphasis on quality control, which is challenging them to rethink outdated processes and to embrace new technologies. A new system developed by researchers in Italy uses a Kuka robot, a SVS-Vistek 61-megapixel 10GigE camera, and AI to detect defects in honeycomb aerospace parts faster and with more accuracy.
Read the full article.
Release 2024b from MathWorks offers hundreds of new and updated features and functions in MATLAB and Simulink including several major updates -- including 5G Toolbox, Simulink Control Design, System Composer, and more -- that streamline the workflows of engineers and researchers working on wireless communications systems, control systems, and digital signal processing applications.
View the video.
Aitech Systems' solutions can meet the growing demands for shorter development times and lower costs among satellite buses, subsystems, and payloads. Using a Space Digital Backbone (DBB) approach, which provides a flexible, scalable communication pathway for the increasing number of Internet of Things technologies being implemented into space missions, the company provides a selection of space-rated subsystems for common space platforms including: Earth observation, communications, power control, navigation, and robotics.
Learn more.
SCHURTER has upgraded its 2-pole classic TA35 and TA36 thermal circuit breaker models with an additional, optional magnetic module. From now on, no additional fuse is required when using a thermal-magnetic type. Depending on the application, the magnetic modules are available either with a slow- or a fast-acting characteristic. Both models are designed for snap-in mounting and with finely graduated rated currents. A variety of colors and lighting options make the designer's choice easier.
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The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
OMNIVISION has expanded its TheiaCel™ product portfolio with a new OX12A10 12-MP high-res image sensor for automotive cameras. This sensor, with the highest resolution in its line, improves automotive safety by eliminating LED flicker regardless of lighting conditions. It is ideal for high-performance front machine vision cameras for advanced driver assistance systems (ADAS) and autonomous driving (AD).
Learn more.
Novotechnik's new RSK-3200 Series angle sensors are designed for harsh automotive and off-highway applications. Measurement range is 0 to 360 degrees, and the temperature range is -40 to 125 C. This unit's built-in coupling accepts D-Shaft, with shaft customization available. The sensors are sealed to IP 67 or IP 69k depending on version. RSK-3200 Series sensors are extremely durable with MTTF of 285 years for each of the two channels! Applications include throttle control and EGR valves, transmission gear position, and accelerator position. Very competitive pricing.
Learn more.
Signaling and indicator lights, switches, and buttons -- elements that hardly any machine can do without. The new JW Winco cabinet U-handle EN 6284 integrates all these functions into a single, compact element. The new U-handle is designed to enhance the operation of systems and machines. It features an integrated button and a large, colored, backlit area on the handle. These elements can be used individually or in combination, providing a versatile tool for system control and process monitoring that can be seen from across the room.
Learn more.
Offered in two benchtop and two floor-model options to handle nearly any size part, the SmartScope M-Series systems from Optical Gaging Products usher in the next generation of enhancements in image accuracy, optics, and throughput to the world's most popular 3D multisensor video measurement platform. SmartScope M-Series features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom, combined with advanced sensors, illumination, and accessories, to achieve class-leading optical measurement speeds. Lots more features.
Learn more.
SOLIDWORKS Elite Applications Engineer Alin Vargatu demonstrates his top tips for focusing on your model: finding planes the easy way inside your assembly with the Q key, breadcrumbs, and a better way to use the component preview window. Very helpful. Lots more tips on the SOLIDWORKS YouTube channel.
View the video.
Nexperia's AEC-Q100 qualified, push-pull transformer drivers (NXF6501-Q100, NXF6505A-Q100, and NXF6505B-Q100) enable the design of small, low-noise, and low-EMI isolated power supplies for a range of automotive applications such as traction inverters and motor control, DC-DC converters, battery management systems, and on-board chargers in EVs. Also suitable for industrial applications such as telecommunications, medical, instrumentation, and automation equipment.
Learn more.
H. G. Schaevitz LLC, Alliance Sensors Group is now offering a miniature, lightweight LZ SERIES linear position sensor product line utilizing LVIT Technology™. These sensors are designed for tight spaces that require excellent stroke-to-length ratio. They are contactless devices for use by drones, OEMs, aerospace, robotics, factory automation, or assembly machinery applications where precision in position sensing is crucial.
Learn all the specs.
According to Parker Hannifin, "A Printed Circuit Heat Exchanger is a robust, corrosion-resistant, high-integrity plate-type heat exchanger manufactured using diffusion bonding." Learn about the technology and why Heatric, a Parker brand, "can manufacture a unit up to 85% smaller and lighter than traditional technologies such as shell and tube heat exchangers."
Read this informative Parker blog.
Mastering bend calculations in sheet metal design is a key skill that can impact the accuracy and manufactur-ability of your designs significantly. Explore the various options available to become a pro in this Onshape Tech Tip: K Factor, bend allowance, and bend deduction, with guidance on when each should be used. You may learn something even if you don't use this software.
Read the Onshape blog.
Doug Werner, John L. and Genevieve H. McCain Chair Professor in Electrical Engineering at Penn State (left), and graduate student J. Daniel Binion. [Image: Penn State]
Groundbreaking innovations on antenna technology, based on a collaboration between Lockheed Martin Space and Penn State, are now under consideration for use in the next generation of GPS satellite payloads.
Douglas Werner, the John L. and Genevieve H. McCain Chair Professor in Electrical Engineering, along with his current and former graduate students, J. Daniel Binion and Zhi Hao Jiang, worked jointly with Erik Lier and Thomas H. Hand from Lockheed Martin Space to dramatically improve the design of the conventional short backfire antenna by significantly increasing its aperture efficiency (gain), without affecting its rugged and compact design, nor increasing its weight.
This type of antenna was originally developed in the 1960s at the Air Force Research Lab. Since then, it has been used in many ground, sea, and space applications, perhaps most notably in the communication between NASA and the Apollo spacecraft, and it is still in use on terrestrial communication antenna towers today. However, few significant advances have been made to this decades-old design.
"To use it for space, it's important to have the overall best performance because it costs a lot to develop and fly payloads, and you only get one chance," said Lier. "Our antenna is smaller, lighter weight, has higher efficiency, is more mechanically robust than the heritage designs used on GPS satellites, and can withstand the tough space environment."
Werner concurred, adding, "We were able to engineer the electromagnetic properties to meet the stringent radio-frequency (RF) requirements without sacrificing other operational requirements that are unique to the space environment."
These properties are made possible through the use of metamaterials. Compared to conventional short backfire antennas, the new antenna offers a one decibel increase in gain (25 percent increase); a hexagonal shape instead of the circular shape, which results in an additional gain increase when used in an array antenna application; and dual band capability that allows the antenna to operate with high efficiency at the two frequencies required for GPS applications.
The paper that details their research and results, "A metamaterial-enabled design enhancing decades-old short backfire antenna technology for space applications," was recently published in Nature Communications.
The partnership between Lockheed Martin and Penn State researchers was critical in making this vision of an improved antenna a reality.
"This ongoing collaboration works exceptionally well. We are using our strengths -- the understanding of the need and requirements, the ideas and concepts -- but we can't do it without the unique skills and capabilities that Penn State offers," said Lier. "Penn State is a world leader in metamaterial-enabled RF systems and the associated electromagnetic simulation and optimization tools required to realize the design and implementation of our proposed concept. We bring Doug and his team the vision, and they do the heavy computational lifting. They are cutting edge with those things."
Because Lockheed Martin won the contract for the next generation of GPS satellites, the research team's design may be a perfect fit for future GPS satellite payloads, a fact that Werner and his graduate students find particularly exciting.
"What's great about this collaboration is it gives us a focus for this research," said Werner.
Source: Penn State
Published March 2019