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| March 19, 2019 | Volume 15 Issue 11 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.
SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
Read the full article.
Built on Copley's proven NanoPlus platform, the compact, 1.2-oz R-Series Nano servo drives withstand extreme temperatures, vibration, shock, and humidity. Available in R47 (CANopen) and R48 (EtherCAT) models, they suit space-constrained, harsh environments such as mil/aero robotics and gimbals. This commercial off-the-shelf series provides a hardened option without defense-specific development lead times.
Learn more from Copley Controls.
Kyntronics' new all-electric HyCore hybrid actuator is a compact, low-cost alternative to traditional hydraulic, pneumatic, and electro-mechanical systems. Engineered for OEMs, it delivers up to 14,726 lb of force. The self-contained design eliminates leaks and wear, providing precise control, shock-load tolerance, and high efficiency. It simplifies integration and lowers operating costs for mobile equipment, packaging, assembly automation, and more.
Learn more.
SDP/SI's best sellers aren't just popular -- they're proven. These are the motion components their customers return to time and again for precision, reliability, and unbeatable value. From belts and pulleys to gears, bearings, and couplings, each product has earned its place through consistent performance in real-world applications.
Learn more and see the full products list.
Grinding large fabrications is a classic dull, dirty, and dangerous task perfectly suited for automation, yet traditional setups require multiple costly robots. At Automate 2026, Güdel debuted a single-robot solution that utilizes two extra degrees of freedom to finish massive surfaces without complex part repositioning.
Read the full article.
Automation-Direct now offers US-manufactured RBS ball screws and nuts for precise linear motion in OEM and maintenance applications. Achieving over 90% efficiency, they feature low friction, high accuracy, and minimal wear. Available in various diameters, lengths, and leads, these precision-matched components handle axial loads with minimal backlash, providing a dependable solution that reduces maintenance and extends operational life. Great prices too.
Learn more.
Building on its established portfolio of twin-strand conveyors that are currently used in a variety of industry verticals, Bosch Rexroth is introducing the TS 7plus transfer system, which is the world's first freely configurable, fully electric conveyance solution to workpieces weighing up to 3,000 kg. TS 7plus transports material via conveyor rollers on freely configurable modular sections with lift/transverse, rotary, and positioning units, as well as stop gates. Great for automotive, battery, aerospace/defense, and more.
Learn more.
The A-123 noncontact nanoposi-tioning stage integrates a brushless motor, air bearings, and a 1-nm encoder, supporting 40-kg payloads over 750-mm travel. Its pressurized air film eliminates the friction, wear, and vibration of mechanical stages, ensuring zero particle generation. Customizable with options such as granite bases and isolation systems, it is ideal for semiconductor metrology, inspection, photonics, and more.
Learn more.
Some of the recent research activities in the area of electric motor drives for safety-critical applications (such as aerospace and nuclear power plants) are focused on looking at various fault-tolerant motor and drive topologies. After discussing different solutions, this article focuses on a miniature permanent magnet (PM) stepper motor design that provides increased redundancy.
Read this informative FAULHABER article.
Teradyne Robotics, the company behind Universal Robots (UR) and Mobile Industrial Robots (MiR), will demonstrate how physical AI is transforming industrial automation at Automate 2026 in Chicago, June 22-25 at booth #1250. The demos presented are real, deployable, and ready for purchase. They include assembly, pick-and-place, palletizing, mobile robots, and more. A lot of good new offerings here. Check it out.
Read the full article.
Zaber Technologies has launched the DMA Objective Focus Stage, a compact, linear motor solution for microscope OEMs. Starting at $4,500 with an integrated controller, it offers 50-nm repeatability and sub-15-ms settling times -- matching piezo precision at one-third the cost. Featuring plug-and-play architecture, a developer-friendly API, and a tiny footprint, it accelerates high-throughput workflows like spatial biology and digital pathology.
Learn more.
Automating moving assembly lines is highly challenging. At Ford's Cologne Electric Vehicle Center in Germany, applying pressure to water shields on vehicle bodies required following a precise path on unsynchronized, continuously moving vehicle carriers. To automate this, Ford deployed two Universal Robots cobots equipped with Inbolt 3D cameras. Using real-time vision guidance, the robots track vehicle positions and adapt on the fly. The result? Near-zero repairs, reliable moving-line automation, and new possibilities for tasks like tightening operations.
View the video.
Inbolt is launching two new capabilities that complete the company's AI Vision Model for robot guidance at Automate 2026 in Chicago, June 22-25. With Robot Programming and Robot Control, Inbolt covers the full path from virtual commissioning to adaptive robot motion control, for stationary and moving-line applications. It's one platform from perception to motion -- on the robots manufacturers already own.
Read the full article.
The engineers at Tolomatic provide their Top 10 Tips for specifying electric rod-style actuators, which have a higher initial cost, more advanced design, and more predictable performance compared to fluid power cylinders. This is a really thorough presentation filled with useful information.
Read the full article.
Caterpillar Inc. and the U.S. Department of Energy's (DOE) Argonne National Laboratory are joining forces to research heavy-duty diesel engines. This project is funded by the Department's Advanced Manufacturing Office (AMO) and Vehicle Technologies Office (VTO) and is one of seven public-private partnerships recently selected under the DOE's High Performance Computing for Manufacturing (HPC4Mfg) program.
The HPC4Mfg program fosters collaboration between the DOE's national laboratories and U.S. manufacturers. The Caterpillar-Argonne team aims to increase efficiency and reduce emissions by optimizing the Caterpillar C15 piston and fuel spray geometry through simulation.
Harnessing Caterpillar and Argonne expertise for ground-breaking solutions
Caterpillar and Argonne plan to pursue a unique approach that will combine high-performance computing (HPC), additive manufacturing (AM), and higher fidelity design and simulation models. The organizations plan to build and test heavy-duty diesel engines that reduce emissions and improve fuel economy. Another goal of the project is to reduce manufacturing design costs and reduce the lead times needed to expand research-derived technology to industrial-scale manufacturing processes.

Researchers created this predictive cross-sectional view of an engine geometry showing in-cylinder and metal piston temperatures using a coupled conjugate heat transfer and computational fluid dynamics model. [Image by Convergent Science and Argonne National Laboratory]
As the world's leading manufacturer of construction/mining equipment and diesel engines, Caterpillar has state-of-the-art single- and multi-cylinder engine test facilities as well as facilities devoted to traditional and additive manufacturing. The company has a history of pushing the limits of engine simulation and continues to be a proponent of fundamental improvements in modeling capability.
Caterpillar leverages large-scale HPC resources -- including Argonne's Mira supercomputer at the Argonne Leadership Computing Facility (ALCF), a DOE Office of Science User Facility, and computing resources at Argonne's Laboratory Computing Resource Center, which supports internal laboratory users -- to enhance throughput from simulations.
Furthering collaboration between Caterpillar and Argonne
Argonne and Caterpillar will work in tandem through multiple stages of the HPC4Mfg project using HPC simulations at Argonne and engine and AM testing facilities at Caterpillar. Caterpillar's plan to team with Argonne stems from previous joint projects and the desire to combine Caterpillar's engine expertise with the laboratory's expertise in fuel spray and combustion modeling using CONVERGE (a computational fluid dynamics software package widely used in industry) with HPC systems at the laboratory. Argonne, Caterpillar, and Convergent Science have collaborated in previous DOE-funded projects as well.
Source: Argonne National Laboratory
Published March 2019