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May 28, 2019 | Volume 15 Issue 20 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
JW Winco standard parts are becoming even more functional -- multifunctional, to be precise. From smart stop bolts that report whether workpieces are precisely positioned in the machining process to cabinet handles with signal lights and fluid level indicators with electronic REED contact signals, intelligent standard parts from JW Winco ensure greater safety, higher efficiency, and increased stability. Many more very useful options available for a wide range of applications.
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Control relays play a pivotal role in the world of automation and control systems. These versatile devices are designed to help you manage electrical circuits, making them indispensable for a wide range of applications. Learn the distinctive benefits of relays, including reliability and durability, versatility, ease of use, and costs. Check out the relays AA Electric has in stock too.
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COMSOL Multiphysics Version 6.2 introduces faster solvers for turbulent fluid flow, electric motors, and room acoustics. It also brings data-driven surrogate model functionality for creating multiphysics-based digital twins and building fast and accurate standalone simulation apps. Get the full details of what's new in the latest version.
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SOLIDWORKS 2024 helps designers and engineers work faster than ever. Learn all about improvements to core 3D CAD modeling features, new 3D modeling techniques, and graphical and software performance boosts that will help you get your parts made and your products developed in record time.
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Mastercam 2024 CAD/CAM software has been intentionally upgraded to make programming fast and easy. It prioritizes streamlining workflow so that the entire machining process -- from design to QC -- is as efficient as possible. Learn how to maximize the benefits of Mastercam 2024, including special toolpaths, easier hole-making operations, wireframe shortcuts, and more.
Read this informative Mastercam blog.
Sensata Technologies has launched the Sensata Resonix RGD sensor, the first leak detection sensor with UL certification for multiple A2L refrigerant gases used in heating, ventilation, and air conditioning (HVAC) equipment. It supports HVAC manufacturers' transition to refrigerants with a lower global warming impact. Typically mounted near the evaporator coil, the new sensor measures the acoustic resonance of the surrounding air in real time and can trigger mitigation, such as a fan, when A2L gas is detected.
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The Type 1005V Electronic Vacuum Regulator is the first electronic vacuum regulator offered by ControlAir. It is used in various industrial and automation applications to precisely control and regulate the flow of air or gases in a system. It has two solenoid valves, a pressure sensor, and an electronic board for precise control to ensure that the vacuum pressure remains steady.
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Get inspired. FUTEK has more than 100 real-world application examples for their load cells, force transducers, torque sensors, pressure sensors, and multi-axis sensors. From a cryogenic load cell on the Mars Curiosity rover to fly-by-wire multi-axis force and torque sensors for aircraft, learn about sensor systems, their specs, and design. Automotive, manufacturing, medical, robotics, and automation are covered too. Fascinating and highly practical.
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The new 4000 Series from Seifert Systems covers 70 UL-listed filter fan models designed for enclosure applications. They snap in place once a cutout is made in the enclosure. Mounting screws are available with EMC models or as an option. Filter media snaps in place and easily slides out for replacement. When used with a Seifert thermostat, 4000 Series filter fans can be turned on only when needed. Air flow ranges from 7 to 483 cfm.
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3D-MID (three-dimensional mechatronic integrated devices) tech combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
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Conta-Clip combines electronics hardware and software development and production under one roof. Their comprehensive services range from simple-but-effective interface converters to complex control systems with touch displays and Ethernet connections. The company develops competitive connection solutions (including account costing) and closely cooperates with customers from needs analysis to prototype development, functional testing, series production, and even certification.
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TDK's tiny new T850 SMT NTC sensor measures surface temperatures for applications such as heat sinks of power modules and monitoring of industrial processes. It combines high humidity resistance with fast response time due to excellent thermal coupling to the target. The sensor is suitable for harsh environments with temps from -40 C to 150 C and is waterproof to 500 hrs.
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Saelig Company has introduced the Select Fabricators Series 700 EMI Enclosures -- reliable, portable, and lightweight RF and EMI shielding enclosures in standard sizes with a fast-up inflatable frame, ready for operation in less than 60 sec. No more aluminum tents. The Series 700 applies the same level of RF security obtained with previous RF/EMI shielded enclosures but is now made even more portable. Great for military operations, secure communications, mobile testing, emergency response, and more.
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Get your customers to feel the difference your products make. TDK has just released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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From firetruck nozzle positioning and race car steering to accelerator control and wheel vector sensing, learn how position sensors from Novotechnik are used in real-world applications. Sensor types include non-contacting rotary sensors, angle sensors, and magnetic encoders. We love when manufacturers provide examples of their products in action.
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Scientists bombarded a sample of a new superconducting material (center) with X-rays to study its structure at the Advanced Photon Source.
University of Chicago scientists are part of an international research team that has discovered superconductivity -- the ability to conduct electricity perfectly -- at the highest temperatures ever recorded.
Using advanced technology at UChicago-affiliated Argonne National Laboratory, the team studied a class of materials in which they observed superconductivity at temperatures of about -23 C (-9 F) -- a jump of about 50 degrees compared to the previous confirmed record.
Though the superconductivity happened under extremely high pressure, the result still represents a big step toward creating superconductivity at room temperature -- the ultimate goal for scientists to be able to use this phenomenon for advanced technologies. The results were published May 22 in the journal Nature; Vitali Prakapenka, a research professor at the University of Chicago, and Eran Greenberg, a postdoctoral scholar at the University of Chicago, are co-authors of the research.
Just as a copper wire conducts electricity better than a rubber tube, certain kinds of materials are better at becoming superconductive, a state defined by two main properties: The material offers zero resistance to electrical current and cannot be penetrated by magnetic fields. The potential uses for this are as vast as they are exciting: electrical wires without diminishing currents, extremely fast supercomputers, and efficient magnetic levitation trains.
But scientists have previously only been able to create superconducting materials when they are cooled to extremely cold temperatures -- initially, -240 C and more recently about -73 C. Since such cooling is expensive, it has limited applications in the world at large.
The data from the X-rays allowed scientists to build a model of the crystal structure of the material. [Image courtesy: Drozdov et al]
Recent theoretical predictions have shown that a new class of materials of superconducting hydrides could pave the way for higher temperature superconductivity. Researchers at the Max Planck Institute for Chemistry in Germany teamed up with University of Chicago researchers to create one of these materials, called lanthanum superhydrides, test its superconductivity, and determine its structure and composition.
The only catch was that the material needed to be placed under extremely high pressure -- between 150 and 170 gigapascals, more than one-and-a-half-million times the pressure at sea level. Only under these high-pressure conditions did the material -- a tiny sample only a few microns across -- exhibit superconductivity at the new record temperature.
In fact, the material showed three of the four characteristics needed to prove superconductivity: It dropped its electrical resistance, decreased its critical temperature under an external magnetic field, and showed a temperature change when some elements were replaced with different isotopes. The fourth characteristic, called the Meissner effect, in which the material expels any magnetic field, was not detected. That's because the material is so small that this effect could not be observed, researchers said.
They used the Advanced Photon Source at Argonne National Laboratory, which provides ultra-bright, high-energy X-ray beams that have enabled breakthroughs in everything from better batteries to understanding the Earth's deep interior, to analyze the material. In the experiment, researchers within University of Chicago's Center for Advanced Radiation Sources squeezed a tiny sample of the material between two tiny diamonds to exert the pressure needed, then used the beamline's X-rays to probe its structure and composition.
Because the temperatures used to conduct the experiment are within the normal range of many places in the world, that makes the ultimate goal of room temperature -- or at least 0 degrees Celsius -- seem within reach.
The team is already continuing to collaborate to find new materials that can create superconductivity under more reasonable conditions.
"Our next goal is to reduce the pressure needed to synthesize samples, to bring the critical temperature closer to ambient, and perhaps even create samples that could be synthesized at high pressures, but still superconduct at normal pressures," Prakapenka said. "We are continuing to search for new and interesting compounds that will bring us new, and often unexpected, discoveries."
Read "Superconductivity at 250 K in lanthanum hydride under high pressures." Drozdov et al, Nature, May 23, 2019, here.
Source: University of Chicago
Published May 2019