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Test your knowledge: High-temp adhesives

Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.

New Air Holster Safety Air Gun Mount

EXAIR's new Model 5930 Air Holster provides a simple and convenient way to keep Safety Air Guns secure and within easy reach at workstations throughout a facility. Designed to give operators a designated location for their air gun when not in use, the Air Holster helps prevent misplaced tools while keeping work areas organized and efficient. Its practical design makes it an ideal addition to manufacturing, assembly, maintenance, and other industrial workstations where Safety Air Guns are frequently used.
Learn more.

Southco access hardware in rail applications

Discover how Southco's rail access hardware solutions help improve safety, reliability, and operational efficiency across modern rail networks. The video showcases a range of rail applications where Southco's access hardware plays a critical role, including driver cabins, lighting systems, tray tables, headrests, armrests, and other passenger and operator touchpoints. Designed to support dependable performance in demanding moving environments, Southco's solutions help operators streamline maintenance processes, minimize downtime, and enable more proactive asset management.
View the video.

Multi-zone tension leveler for hard-to-flatten alloys

Redex USA's Levelflex^® is a modular, multi-zone tension leveler engineered for continuous processing lines, including coating and heat treatment of aluminum alloys and where flatness is critical to coating adhesion and downstream formability. By stretching material within 95% of its yield strength, it corrects stubborn flatness defects in fewer passes. It comes in open-loop pure stretch or closed-loop tension measurement modes to optimize surface integrity and eliminate crossbow.
Learn more.

Hold any shape with ID and OD Form Holding Clamps

These simple OD and ID clamping solutions from Fixtureworks clamp onto your part in one easy operation, eliminating the need for custom fixtures. They allow users to clamp onto the inner or outer diameter of small-size, irregularly shaped work parts fast. Lots of options.
Learn more.

Need inserts? We make it E-Z.

Founded in 1956, E-Z LOK allows users to repair damaged or worn-out threads without the need for special taps or installation tools. Our line of threaded locking inserts is used in metal, plastic, wood, composite, and additive industries. Extensive inventories are maintained in four warehouses across the U.S., and all products are sold through industrial distributors. One source for all your needs!
Learn more
or contact Kyle Lindsly-Roach for free samples at 310.323.5613 x221.

Stop paying the 'assembly tax': Why your next design should be one part not 10

"As metal additive manufacturing (AM) moves from the prototyping lab to mainline production, the most significant ROI isn't found in making parts faster, it's found in making fewer of them." So says Erica Manzella of Go Engineer. Learn about the hidden costs of traditional assembly, the DfAM toolset native to SOLIDWORKS, and the advanced 3DEXPERIENCE optimization tools and industrial metal AM hardware that are making monolithic design a physical reality.
Read the GoEngineer blog.

Best-seller: Copper filament for 3D printing

Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says Copper Filamet™ (not a typo) is its best-selling metal filament. This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. The company says this is one of the easiest materials to print and sinter. Stainless steel, porcelain, aluminum, and titanium available too.
Learn more and get all the specs.

What can replace a coil spring? You've got better options!

Traditional coil springs can limit mechanical designs. Wave springs offer a space-saving alternative, providing equivalent force and deflection in up to half the operating height while reducing assembly size and weight. There are four wave spring types that can replace a coil spring. Learn how each variant delivers unique performance capabilities to optimize space, efficiency, and reliability.
Read this informative NEW Smalley technical article.

Next-gen metal bonding: 3M Scotch-Weld 8500 Series

Replace traditional fasteners and streamline assembly with 3M Scotch-Weld Acrylic Adhesive DP8507NS. Engineered for direct bonding to bare or slightly oily metals with minimal surface prep, this high-performance adhesive withstands paint bake cycles up to 200 C (392 F), resists corrosion, and holds strong down to -40 C. Upgrade durability, aesthetics, and design flexibility. Bonds many plastics too!
View the video.

3 things you need to get right when 3D printing gears

When businesses decide to 3D print their own gears, they can reduce lead times and costs associated with replacements, prototypes, and small-batch production runs significantly. According to the experts at igus, however, "achieving industrial-grade reliability requires more than just a digital file; there are several fundamental technical basics you must master first to ensure your gears can withstand the rigors of real-world use."
Read this informative igus tech tip.

DURACON polymer with 30% recycled content

Daicel Corporation's High Performance Polymers SBU has launched four new DURACON^® POM grades featuring 30% post-consumer recycled (PCR) content. Unveiled at CHINAPLAS 2026, the lineup includes Standard, Low VOC, Sliding, and Tough options. Leveraging advanced compounding expertise, Daicel maintains quality and mechanical performance comparable to standard virgin resin grades for demanding global industrial and automotive components.
Learn more.

Renishaw unveils revolutionary LIBERTAS™ 3DP tech

Renishaw's new LIBERTAS software technology addresses two of the most persistent challenges in metal AM: poor downskin surface finish and the need for support structures. Users have greater freedom to manufacture complex geometries.
Read the full article.

Innovate like a PRO: Protolabs' new AI-enabled manufacturing platform

ProDesk by Protolabs accelerates innovation for product development and procurement teams. It features real-time, AI-powered quoting with design for manufacturability (DFM) analysis across injection molding, CNC machining, and 3D printing. The platform enables seamless team collaboration and customizes quotes with instant feedback on materials, lead times, secondary operations, and finishes prior to production.
Learn more.

SDP/SI Shaftloc Fastening System

Shaftloc is a unique, reusable locking device for securely mounting mechanical components like gears and sprockets onto shafts without the need for keyways, set screws, or adhesives. Its simple, two-piece design offers a cost-effective alternative to traditional fasteners, providing high clamping force and vibration resistance. Installed with standard tools, Shaftloc is perfect for designers seeking flexible, hubless mounting solutions. Available in four styles.
Learn more from SDP/SI.

Army tests new spacesuit concepts at Fort Irwin

By Caroline Keyser, Fort Irwin USAG

Fort Irwin Soldiers got a chance to help test equipment this fall that they may never have imagined they'd see when they joined the Army.

A team of researchers for NASA and aerospace companies came to the California installation Nov. 7-11 to conduct field tests of equipment that could potentially be used in future missions to the moon and Mars. Their goal was to evaluate how humans could conduct surveys of soil and environment that would allow them to choose sites for outposts in space.

Researchers Pascal Lee and Joshua Schapiro simulate using tools during a spacewalk to collect soil samples during a test conducted for NASA Nov. 9, 2011, at Langford Wells Dry Lake at Fort Irwin, CA. [Photo Credit: Caroline Keyser, Irwin]

 

 

 

 

About 10 Soldiers were used to test a prototype of spacesuit ports that lock in to a pressurized rover. In this new design, the suits hang off the back of the rover, attached by head and shoulders to a port. This would eliminate the time-consuming need for astronauts to enter an airlock chamber to don spacesuits and acclimate to the air they'll breathe. With the ports, astronauts need only to slip into the suit while inside the rover and unlock the port to perform space walks.

The new design also eliminates potential dust buildup in spaceships because the suits are always kept outside, said Pascal Lee, project lead for the field testing.

James Morin, a researcher with Hamilton Sundstrand, helps Spc. Robert Pierre, 2nd Squadron, 11th Armored Cavalry Regiment, lock in to a spacesuit port at Langford Wells Dry Lake on Fort Irwin, CA, Nov. 9, 2011, during testing conducted for NASA. [Photo Credit: Caroline Keyser, Irwin]

 

 

 

 

"The Soldiers were super helpful because they presented us with a wide range of body shapes and sizes," Lee said. "We don't want the suit ports to be too tightly tailored to an individual."

Spc. Robert Pierre, 2nd Squadron, 11th Armored Cavalry Regiment, helped the researchers with their testing and got to try out the spacesuits.

"It's definitely a new experience," he said. "I never thought I would do something like this."

Fort Irwin was chosen as the site for the testing because its terrain is similar to that of the moon and Mars, and because it could provide access to maxi-ambulance Humvees, which have been the standard vehicle used to simulate the pressurized rovers, Lee said. If pressurized rovers are eventually used, they would provide astronauts with mobile living and working quarters that would allow them to remain on the surface of the moon or Mars for extended amounts of time.

Working at Fort Irwin was an extremely positive experience, Lee said. Plans are in the works for a second phase of research here in the spring that would test the feasibility of using robots to follow up on the outpost site evaluations performed by humans.

"Our collaboration with Fort Irwin was very fruitful," Lee said. "It's the beginning of a beautiful relationship."

Published December 2011

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