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October 15, 2019 | Volume 15 Issue 39 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
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EXAIR's ATEX Cabinet Cooler® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
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Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.
Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
Read the full article.
According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
View the video.
Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
Read the full article.
The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
Learn more.
Find out what's new in SOLIDWORKS 2025 when it comes to sheet metal and weldments, and learn some valuable tips and tricks along the way from TriMech. Topics covered include copying cut list properties, bend notches, tab and slot enhancements, groove beads (a new type of weld bead), performance enhancements, and more. When you're done, check out TriMech's full YouTube channel filled with educational material.
View the video.
Working together, Swedish and Chinese scientists have developed organic solar cells optimized to convert ambient indoor light to electricity. The power they produce is low, but is probably enough to feed the millions of products that the internet of things (IoT) will bring online.
As the IoT expands, it is expected that we will have millions of products online, both in public spaces and in homes. Many of these will be sensors to detect things like moisture measurement, particle concentrations, temperature, and other parameters. For this reason, the demand for small and cheap sources of renewable energy is increasing rapidly, in order to reduce the need for frequent and expensive battery replacements.
This is where organic solar cells come in. Not only are they flexible, cheap to manufacture, and suitable for manufacture as large surfaces in a printing press, they have one further advantage: the light-absorbing layer consists of a mixture of donor and acceptor materials, which gives considerable flexibility in tuning the solar cells so they are optimized for different spectra -- for light of different wavelengths.
Researchers in Beijing, China, led by Jianhui Hou, and Linköping, Sweden, led by Feng Gao, have now together developed a new combination of donor and acceptor materials, with a carefully determined composition, to be used as the active layer in an organic solar cell. The combination absorbs exactly the wavelengths of light that surround us in our living rooms, at the library, and in the supermarket.
This organic solar cell has been optimized to convert ambient indoor light to electricity. [Credit: Thor Balkhed]
The researchers describe two variants of an organic solar cell in an article in Nature Energy, where one variant has an area of 1 cm2 and the other 4 cm2. The smaller solar cell was exposed to ambient light at an intensity of 1,000 lux, and the researchers observed that as much as 26.1 percent of the energy of the light was converted to electricity. The organic solar cell delivered a high voltage of above 1 V for more than 1,000 hours in ambient light that varied between 200 and 1,000 lux. The larger solar cell still maintained an energy efficiency of 23 percent.
"This work indicates great promise for organic solar cells to be widely used in our daily life for powering the internet of things," said Feng Gao, senior lecturer in the Division of Biomolecular and Organic Electronics at Linköping University.
"We are confident that the efficiency of organic solar cells will be further improved for ambient light applications in coming years, because there is still a large room for optimization of the materials used in this work," added Jianhui Hou, professor at the Institute of Chemistry, Chinese Academy of Sciences.
The result is a further advance in research within the field of organic solar cells. In the summer of 2018, for example, the scientists, together with colleagues from a number of other universities, published rules for the construction of efficient organic solar cells. Twenty-five researchers from seven universities worked on the article, which was published in Nature Materials. The research was led by Feng Gao. These rules have proven useful to create a pathway to creating efficient solar cells for indoor use.
The Biomolecular and Organic Electronics research group at Linköping University, under the leadership of Olle Inganäs (now professor emeritus), has been a world leader in the field of organic solar cells for many years. A few years ago, Olle Inganäs and his colleague Jonas Bergqvist, who is co-author of the articles in Nature Materials and Nature Energy, founded, and are now co-owners of a company, that focuses on commercializing solar cells for indoor use.
See: "Wide-gap non-fullerene acceptor enabling high-performance organic photovoltaic cells for indoor applications," Yong Cui, Yuming Wang, Jonas Bergqvist, Huifeng Yao, Ye Xu, Bowei Gao, Chenyi Yang, Shaoqing Zhang, Olle Inganas, Feng Gao, and Jianhui Hou, Nature Energy 2019.
Source: Linköping University (Sweden)
Published October 2019