November 19, 2019 Volume 15 Issue 44

Motion Control News & Products

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Rockford RBS ball screws and nuts now available

Automation-Direct now offers US-manufactured RBS ball screws and nuts for precise linear motion in OEM and maintenance applications. Achieving over 90% efficiency, they feature low friction, high accuracy, and minimal wear. Available in various diameters, lengths, and leads, these precision-matched components handle axial loads with minimal backlash, providing a dependable solution that reduces maintenance and extends operational life. Great prices too.
Learn more.


Next-gen conveyor transports 3,000-kg payloads

Building on its established portfolio of twin-strand conveyors that are currently used in a variety of industry verticals, Bosch Rexroth is introducing the TS 7plus transfer system, which is the world's first freely configurable, fully electric conveyance solution to workpieces weighing up to 3,000 kg. TS 7plus transports material via conveyor rollers on freely configurable modular sections with lift/transverse, rotary, and positioning units, as well as stop gates. Great for automotive, battery, aerospace/defense, and more.
Learn more.


Next-generation air bearing linear slide

The A-123 noncontact nanoposi-tioning stage integrates a brushless motor, air bearings, and a 1-nm encoder, supporting 40-kg payloads over 750-mm travel. Its pressurized air film eliminates the friction, wear, and vibration of mechanical stages, ensuring zero particle generation. Customizable with options such as granite bases and isolation systems, it is ideal for semiconductor metrology, inspection, photonics, and more.
Learn more.


How to implement redundancy in stepper motors

Some of the recent research activities in the area of electric motor drives for safety-critical applications (such as aerospace and nuclear power plants) are focused on looking at various fault-tolerant motor and drive topologies. After discussing different solutions, this article focuses on a miniature permanent magnet (PM) stepper motor design that provides increased redundancy.
Read this informative FAULHABER article.


Teradyne Robotics unveils a multitude of deployable AI applications at Automate 2026

Teradyne Robotics, the company behind Universal Robots (UR) and Mobile Industrial Robots (MiR), will demonstrate how physical AI is transforming industrial automation at Automate 2026 in Chicago, June 22-25 at booth #1250. The demos presented are real, deployable, and ready for purchase. They include assembly, pick-and-place, palletizing, mobile robots, and more. A lot of good new offerings here. Check it out.
Read the full article.


Affordable nanometer-level precision focus stage

Zaber Technologies has launched the DMA Objective Focus Stage, a compact, linear motor solution for microscope OEMs. Starting at $4,500 with an integrated controller, it offers 50-nm repeatability and sub-15-ms settling times -- matching piezo precision at one-third the cost. Featuring plug-and-play architecture, a developer-friendly API, and a tiny footprint, it accelerates high-throughput workflows like spatial biology and digital pathology.
Learn more.


How Ford automated a moving EV assembly line with vision-guided robots: Inbolt case study

Automating moving assembly lines is highly challenging. At Ford's Cologne Electric Vehicle Center in Germany, applying pressure to water shields on vehicle bodies required following a precise path on unsynchronized, continuously moving vehicle carriers. To automate this, Ford deployed two Universal Robots cobots equipped with Inbolt 3D cameras. Using real-time vision guidance, the robots track vehicle positions and adapt on the fly. The result? Near-zero repairs, reliable moving-line automation, and new possibilities for tasks like tightening operations.
View the video.


Inbolt launches vision-enabled Robot Programming, closing the loop from CAD to factory floor

Inbolt is launching two new capabilities that complete the company's AI Vision Model for robot guidance at Automate 2026 in Chicago, June 22-25. With Robot Programming and Robot Control, Inbolt covers the full path from virtual commissioning to adaptive robot motion control, for stationary and moving-line applications. It's one platform from perception to motion -- on the robots manufacturers already own.
Read the full article.


Top Tech Tip: How to specify electric rod-style actuators for optimal performance, reliability, and efficiency

The engineers at Tolomatic provide their Top 10 Tips for specifying electric rod-style actuators, which have a higher initial cost, more advanced design, and more predictable performance compared to fluid power cylinders. This is a really thorough presentation filled with useful information.
Read the full article.


High-precision multi-axis motion platforms

Motion Solutions delivers high-speed, high-accuracy XY scanning solutions optimized for OEM integration. These rigid, modular platforms provide stable, repeatable multi-axis motion control, ensuring faster throughput and precise positioning for advanced workflows. Ideal for automated microscopy, digital pathology, and spatial biology, the scalable design supports flexible travel lengths and custom configurations to seamlessly optimize your system.
Learn more.


What is the best palletizing option for your operation?

Is your business looking to install or upgrade a palletizing system, but you don't know where to start? Marc Giguère from Robotiq does a comprehensive run-through of options including a fully engineered system, a cobot, or a plug-and-play setup. A lot depends on your production volume, budget, available space, and need for flexibility. Systems are compared and contrasted. Fastest ROI? The best lean system? What works for high throughput? Find out these answers and more, complete with an available buyer's guide chart.
Read the Robotiq article.


Robotic machine tending for CNC mills and lathes

At IMTS 2026, Mitsubishi Electric Automation will feature live demonstrations of LoadMate Plus and ARIA, two pre-engineered robotic machine tending solutions designed to help manufacturers automate CNC mills and lathes with confidence, flexibility, and scalability. LoadMate Plus is designed for quick setup and long-term deployment at a single machine. ARIA is a compact, configurable, and mobile solution for mill and lathe tending in space-constrained environments.
Learn more.


What's a ceramic motor-driven linear actuator?

PI, a global leader in precision motion control and nanoposi-tioning solutions, provides a large selection of piezo ceramic linear actuators for different size, speed, and force applications. At the top end of the force spectrum is the N-216 PiezoWalk Linear Actuator, a high-load, high-precision linear actuator designed for applications that require many millimeters of travel, high force, and extremely stable nanometer-class positioning. PiezoWalk technology offers significant advantages over traditional motorized actuators in precision, stability, and energy efficiency. Its non-magnetic drive principle and strong radiation-environment performance provide additional benefits.
Learn more.


KUKA robots accelerate solar panel installation

It can be tough to find manpower to help build large solar farms. Watch how KUKA robots help workers for Sunstall, a construction company based in Novato, CA, that specializes in ground-mount systems for large solar utility sites. With each module weighing 70 to 80 lb, moving solar units can get tiring fast. Safety is an issue too. Cosmic Robotics (San Francisco) helped design and build the mobile system, which uses a KUKA KR 70 to do the heavy lifting of the panels and places them onto the racking with millimeter precision. [Credit: Video screenshot courtesy of KUKA Robotics]
View the video.


Economical gearbox series for delta robot drives

Neugart's new NDFC gearbox series expands its delta robot portfolio, balancing cost efficiency with reliability. Positioned below the NDF series, it features a proven output stage, robust sealing, and a dynamic clamping system. Available in three sizes (064, 090, 110) with ratios from 16 to 100, it offers adjustable backlash to optimize savings. Ideal for food, beverage, and packaging applications.
Learn more.


Army looks to enhance mission command with robotic swarms

Army Futures Command, or AFC, is exploring the extent to which swarming formations of robotic systems could be used to enhance mission-command capabilities for Army small units. [Photo Credit: U.S. Army photo illustration]

 

 

 

 

By Dan Lafontaine, U.S. Army Combat Capabilities Development Command (CCDC), C5ISR Center, Aberdeen Proving Ground, Maryland

Army Futures Command, or AFC, is exploring the extent to which swarming formations of robotic systems could be used to enhance mission-command capabilities for Army small units.

Scientists and engineers within AFC's Combat Capabilities Development Command, or CCDC, are exploring the potential to deploy unmanned aerial systems, or UAS, and unmanned ground vehicles, or UGV, to act as complementary swarm components.

Swarming is a method of operations where multiple autonomous systems act as a cohesive unit, actively coordinating their actions.

Once mobilized, the swarms would enable small units to quickly implement manned-unmanned teaming, or MUM-T, for a variety of mission types. Data would flow quickly from the swarm back to Soldiers, mounted or dismounted, who could then provide further instructions, if necessary, to the swarms.

"The Army is looking to swarming technology to be able to execute time-consuming or dangerous tasks. The Army wants robustness, flexibility, and persistence, so we're moving away from controlling through tele-operating and trending toward commanding," said Osie David, a chief engineer in CCDC's center for Command, Control, Communications, Computers, Cyber, Intelligence, Surveillance and Reconnaissance -- or C5ISR.

Autonomous swarms are designed to complement, not replace, human capabilities, because the robotics will assist Soldiers in their complex decision-making process on the battlefield, said David, who noted that the C5ISR Center is exploring the extent to which swarming robotics can support commanders and their staff during the execution of mission command.

Mission command is the Army's philosophy of command and a warfighting function that promotes freedom and speed of action. It combines the centralized intent from the commander with the decentralized execution of subordinate commanders, who then decide how best to achieve the commander's objectives.

In executing mission command, commanders must have a broad perspective, understanding, and knowledge of activities throughout complex operational environments. Swarming technologies provide versatility for a ground force commander to accomplish different mission sets based on the reconnaissance requirements, said RJ Regars, a systems engineer in the C5ISR Center's Command, Power and Integration Directorate, or CP&ID.

"Swarm technology, with a potential combination of unmanned aerial and ground vehicles, is ideally suited for difficult-to-maneuver environments like cities, forests, or caves. The swarms could move quickly and quietly while tracking specific targets in locations where a traditional Army formation cannot quickly maneuver, while sending data to units several miles away," Regars said. "The ability to continuously patrol an area or route and quickly convey that data back to the unit is extremely valuable."

A key goal of the project will be how best to combine a Soldier's cognitive skills with autonomous robotics systems.

To better define and conceptualize the best tactics and applications of future swarming capabilities for mission planning, technical experts from the center met with Soldiers and Marines at Fort Benning, Georgia, to gain insights from their operational expertise.

"The swarming technology provides versatility for how a ground force commander could employ UAS or UGV swarms to accomplish different mission sets based on the recon requirements," said Capt. Michael McCarty, an Army Infantry officer. "It's definitely a positive for me as a future commander."

So far, the feedback has centered on reducing cognitive overload by filtering and prioritizing data for actionable information and developing simple-to-use systems that would free up Soldiers to perform other warfighting functions.

"Swarming improves the ability to target specific locations with minimal collateral damage because we can identify our targets ahead of time. When we combine manned and unmanned systems, it's a force multiplier that turns a platoon into a company," said Capt. Troy Makulec, an Army Armor officer. "Whether it's ground or aerial swarming, it improves the likelihood of survival for our Soldiers on the ground."

Published November 2019

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