December 27, 2011 Volume 07 Issue 48

Electrical/Electronic News & Products

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Rugged photoelectric sensors see up to 4 meters

Automation-Direct has added AchieVe FDM series 12-mm tubular photoelectric sensors that offer a rugged metal construction, high IP67 protection ratings, and sensing distances up to 4 m. These sensors feature selectable light-on/dark-on operation, a 10- to 30-VDC operating voltage range, potentiometer or teach-in button sensitivity adjustment, and a fast 1-kHz switching frequency. Highly visible red LED models are offered with the polarized reflective sensing style, while infrared models are available in diffuse and through-beam styles. Lots of applications. Three-year warranty.
Learn more.


Engineer's Toolbox: Critical inspection of airplane parts with a SVS-Vistek 10GigE camera

Manufacturers of aviation engine components are being impacted by Industry 4.0's emphasis on quality control, which is challenging them to rethink outdated processes and to embrace new technologies. A new system developed by researchers in Italy uses a Kuka robot, a SVS-Vistek 61-megapixel 10GigE camera, and AI to detect defects in honeycomb aerospace parts faster and with more accuracy.
Read the full article.


What's new in MATLAB and Simulink?

Release 2024b from MathWorks offers hundreds of new and updated features and functions in MATLAB and Simulink including several major updates -- including 5G Toolbox, Simulink Control Design, System Composer, and more -- that streamline the workflows of engineers and researchers working on wireless communications systems, control systems, and digital signal processing applications.
View the video.


COTS-based space-ready orbital systems

Aitech Systems' solutions can meet the growing demands for shorter development times and lower costs among satellite buses, subsystems, and payloads. Using a Space Digital Backbone (DBB) approach, which provides a flexible, scalable communication pathway for the increasing number of Internet of Things technologies being implemented into space missions, the company provides a selection of space-rated subsystems for common space platforms including: Earth observation, communications, power control, navigation, and robotics.
Learn more.


Circuit breakers have magnetic module option

SCHURTER has upgraded its 2-pole classic TA35 and TA36 thermal circuit breaker models with an additional, optional magnetic module. From now on, no additional fuse is required when using a thermal-magnetic type. Depending on the application, the magnetic modules are available either with a slow- or a fast-acting characteristic. Both models are designed for snap-in mounting and with finely graduated rated currents. A variety of colors and lighting options make the designer's choice easier.
Learn more.


All about magnetic rotary encoder

The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.


High-res image sensor for automotive ADAS and AD

OMNIVISION has expanded its TheiaCel™ product portfolio with a new OX12A10 12-MP high-res image sensor for automotive cameras. This sensor, with the highest resolution in its line, improves automotive safety by eliminating LED flicker regardless of lighting conditions. It is ideal for high-performance front machine vision cameras for advanced driver assistance systems (ADAS) and autonomous driving (AD).
Learn more.


Durable, full redundant angle sensors for automotive and off-highway

Novotechnik's new RSK-3200 Series angle sensors are designed for harsh automotive and off-highway applications. Measurement range is 0 to 360 degrees, and the temperature range is -40 to 125 C. This unit's built-in coupling accepts D-Shaft, with shaft customization available. The sensors are sealed to IP 67 or IP 69k depending on version. RSK-3200 Series sensors are extremely durable with MTTF of 285 years for each of the two channels! Applications include throttle control and EGR valves, transmission gear position, and accelerator position. Very competitive pricing.
Learn more.


Great design: Handle with integrated lighting/signaling

Signaling and indicator lights, switches, and buttons -- elements that hardly any machine can do without. The new JW Winco cabinet U-handle EN 6284 integrates all these functions into a single, compact element. The new U-handle is designed to enhance the operation of systems and machines. It features an integrated button and a large, colored, backlit area on the handle. These elements can be used individually or in combination, providing a versatile tool for system control and process monitoring that can be seen from across the room.
Learn more.


World's most popular 3D multisensor metrology systems get next-gen addition

Offered in two benchtop and two floor-model options to handle nearly any size part, the SmartScope M-Series systems from Optical Gaging Products usher in the next generation of enhancements in image accuracy, optics, and throughput to the world's most popular 3D multisensor video measurement platform. SmartScope M-Series features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom, combined with advanced sensors, illumination, and accessories, to achieve class-leading optical measurement speeds. Lots more features.
Learn more.


SOLIDWORKS Tips: 3 easy ways to focus on your model

SOLIDWORKS Elite Applications Engineer Alin Vargatu demonstrates his top tips for focusing on your model: finding planes the easy way inside your assembly with the Q key, breadcrumbs, and a better way to use the component preview window. Very helpful. Lots more tips on the SOLIDWORKS YouTube channel.
View the video.


Push-pull transformer drivers for automotive power supplies

Nexperia's AEC-Q100 qualified, push-pull transformer drivers (NXF6501-Q100, NXF6505A-Q100, and NXF6505B-Q100) enable the design of small, low-noise, and low-EMI isolated power supplies for a range of automotive applications such as traction inverters and motor control, DC-DC converters, battery management systems, and on-board chargers in EVs. Also suitable for industrial applications such as telecommunications, medical, instrumentation, and automation equipment.
Learn more.


Mini linear position sensor for drones, robots, aero, more

H. G. Schaevitz LLC, Alliance Sensors Group is now offering a miniature, lightweight LZ SERIES linear position sensor product line utilizing LVIT Technology™. These sensors are designed for tight spaces that require excellent stroke-to-length ratio. They are contactless devices for use by drones, OEMs, aerospace, robotics, factory automation, or assembly machinery applications where precision in position sensing is crucial.
Learn all the specs.


What is a Heatric Printed Circuit Heat Exchanger?

According to Parker Hannifin, "A Printed Circuit Heat Exchanger is a robust, corrosion-resistant, high-integrity plate-type heat exchanger manufactured using diffusion bonding." Learn about the technology and why Heatric, a Parker brand, "can manufacture a unit up to 85% smaller and lighter than traditional technologies such as shell and tube heat exchangers."
Read this informative Parker blog.


Tech Tip: Mastering sheet metal bend calculations in Onshape

Mastering bend calculations in sheet metal design is a key skill that can impact the accuracy and manufactur-ability of your designs significantly. Explore the various options available to become a pro in this Onshape Tech Tip: K Factor, bend allowance, and bend deduction, with guidance on when each should be used. You may learn something even if you don't use this software.
Read the Onshape blog.


Study says hybrids have lower injury odds than conventional cars

Hybrids have a safety edge over their conventional twins when it comes to shielding their occupants from injuries in crashes, new research by the Highway Loss Data Institute (HLDI), an affiliate of the Insurance Institute for Highway Safety, shows. On average, the odds of being injured in a crash are 25% lower for people in hybrids than people traveling in nonhybrid models.

A new HDLI study says that hybrid vehicles like the 2011 Toyota Highlander Hybrid have lower injury odds than nonhybrid models. [Image courtesy: Toyota USA]

 

 

 

 


Hmm … how could that be?

"Weight is a big factor," says Matt Moore, HLDI vice president and an author of the report. "Hybrids on average are 10% heavier than their standard counterparts. This extra mass gives them an advantage in crashes that their conventional twins don't have." He notes that other factors, such as how, when, and by whom hybrids are driven, also may contribute. Researchers included controls to reduce the impact these differences may have had on the results.

The new finding is more good news for green-minded drivers who don't want to trade safety for fuel economy. Not so long ago, car buyers had to choose between the two because fuel-efficient cars tended to be smaller and lighter. Now, consumers have more options than ever when it comes to picking an environmentally friendly – and crashworthy – vehicle

"Saving at the pump no longer means you have to skimp on crash protection," Moore says.

In the study, HLDI estimated the odds that a crash would result in injuries if people were riding in a hybrid versus the conventional version of the same vehicle. The analysis included more than 25 hybrid-conventional vehicle pairs, all 2003-11 models, with at least one collision claim and at least one related injury claim filed under personal injury protection or medical payment coverage in 2002-10.

Collision coverage pays to repair or replace an at-fault driver's vehicle after a crash with an object or another vehicle. Personal injury protection, or PIP, pays medical expenses for injuries insured drivers and other people in their vehicles sustain in a crash, no matter who is at fault in the collision. Medical payment, or MedPay, covers treatment costs when insured drivers or their passengers are hurt in crashes when the driver is at fault. PIP coverage is sold in states with no-fault insurance systems, and MedPay coverage is sold in tort states.

Hybrids' injury odds were 27% lower than their standard counterparts for collision claims with a related PIP claim and 25% lower than their twins for collision claims with a related MedPay claim.

Source HDLI

 

 

Crash physics: It's well known that size and weight influence injury likelihood. In a collision involving two vehicles that differ in size and weight, the people in the smaller, lighter vehicle will be at a disadvantage. The bigger, heavier vehicle will push the smaller, lighter one backward on impact. This means less force on people in the heavier vehicle and more on the people in the lighter one. Greater force means greater risk, so people in the smaller, lighter vehicle are more likely to be injured. Even in single-vehicle crashes, heavier vehicles have an advantage because they are more likely to move, bend, or deform objects they hit.

Even with advances in occupant protection, larger vehicles still are safer choices than smaller ones. That's why downsizing vehicles to improve fuel efficiency has traditionally resulted in safety tradeoffs. The trend among automakers nowadays is to boost fuel economy by designing more efficient internal combustion engines and by adding hybrids to their fleets.

Although hybrids share the same footprint and structure as their conventional counterparts, they outweigh them because of the added heft of battery packs and other components used in dual-power systems. At about 3,600 lb, a hybrid Honda Accord midsize sedan, for example, can weigh as much as 480 lb more than a conventional Accord. A hybrid Toyota Highlander, a midsize SUV, weighs about 4,500 lb, compared with about 4,170 lb for the conventional Highlander.

The Toyota Prius and Honda Insight were excluded from the study because they are only sold as hybrids. The analysis controlled for calendar year, rated driver age and gender, marital status, vehicle density (number of registered vehicles per square mile), garaging state, vehicle series, and vehicle age.

Hybrids and pedestrians: A separate analysis by HLDI shows that hybrids may be as much as 20% more likely to be involved in pedestrian crashes with injuries than their conventional twins.

Analysts examined how frequently injury claims were filed for 17 hybrids and their nonhybrid counterparts when there was no related collision or property damage. Studied vehicles included 2002-10 full hybrid models and their standard twins during 2004-2010 calendar years, totaling 25,382 bodily injury liability claims and 2.9 million years of exposure.

Bodily injury liability coverage insures against medical, hospital, and other expenses for injuries that at-fault drivers inflict on occupants of other vehicles or others on the road.

Claim frequencies were defined as claims per 1,000 insured vehicle years (an insured vehicle year is one vehicle insured for one year or two for six months each, etc.). The analysis controlled for calendar year, rated driver age, rated driver gender, marital status, risk, registered vehicle density, garaging state, vehicle series, and vehicle age.

"When hybrids operate in electric-only mode, pedestrians can't hear them approaching," says Moore, "so they might step out into the roadway without checking first to see what's coming."

It's a problem that's cropped up as hybrids have become more common, and it's one the National Highway Traffic Safety Administration is working to address. Earlier this year, Congress gave the agency three years to come up with a requirement for equipping hybrids and electric models with sounds to alert unsuspecting pedestrians.

Moore points out that HLDI can't definitively tell from the claims data that a crash involved a pedestrian. Likewise, some pedestrian crashes may have been unintentionally excluded. For example, a crash in which a person was struck and injured and the vehicle also was damaged would have been omitted because a collision claim would have been filed for the damaged vehicle. However, a sample of the claims studied suggests that these are mostly pedestrian injury claims.

For more information go to www.iihs.org.

Source: Highway Loss Data Institute

Published December 2011

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