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| December 24, 2019 | Volume 15 Issue 49 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Explore how a light-duty Spirolox® retaining ring is used in an airplane air vent nozzle to regulate airflow. This application spotlight shows how the ring fits into a groove in the plastic housing, securing the nozzle during rotation. Designed for light loads and axial positioning, it offers a simple, economical solution that is easy to install and remove.
View this informative Smalley video.
Norm Fasteners has acquired an automotive fastener manufacturing plant in Plymouth, MI, expanding its North American footprint beyond sales, engineering, and logistics. The local facility produces metric fasteners (M4-M24) and engine bolts. Norm’s portfolio includes wheel bolts, studs, custom fasteners, and licensed MAThread® and TAPTITE® products, serving diverse automotive and industrial assembly needs.
Learn more or contact Belgin Tunce
for more information.
New 3M Cooling Film is a roof-applied heat-management solution designed to help keep vehicle cabins cooler, reduce cooling demand, and improve operational efficiency. The aftermarket product uses advanced thermal management technology to reflect more than 85% of solar radiation. Interior vehicle temperatures can be reduced by up to 10 degrees F with this product. Installs like graphics by professional installers using 3M adhesive technologies. Initially designed for fleet and rail operators.
Learn more.
Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.
EXAIR's new Model 5930 Air Holster provides a simple and convenient way to keep Safety Air Guns secure and within easy reach at workstations throughout a facility. Designed to give operators a designated location for their air gun when not in use, the Air Holster helps prevent misplaced tools while keeping work areas organized and efficient. Its practical design makes it an ideal addition to manufacturing, assembly, maintenance, and other industrial workstations where Safety Air Guns are frequently used.
Learn more.
Discover how Southco's rail access hardware solutions help improve safety, reliability, and operational efficiency across modern rail networks. The video showcases a range of rail applications where Southco's access hardware plays a critical role, including driver cabins, lighting systems, tray tables, headrests, armrests, and other passenger and operator touchpoints. Designed to support dependable performance in demanding moving environments, Southco's solutions help operators streamline maintenance processes, minimize downtime, and enable more proactive asset management.
View the video.
Redex USA's Levelflex® is a modular, multi-zone tension leveler engineered for continuous processing lines, including coating and heat treatment of aluminum alloys and where flatness is critical to coating adhesion and downstream formability. By stretching material within 95% of its yield strength, it corrects stubborn flatness defects in fewer passes. It comes in open-loop pure stretch or closed-loop tension measurement modes to optimize surface integrity and eliminate crossbow.
Learn more.
These simple OD and ID clamping solutions from Fixtureworks clamp onto your part in one easy operation, eliminating the need for custom fixtures. They allow users to clamp onto the inner or outer diameter of small-size, irregularly shaped work parts fast. Lots of options.
Learn more.
Founded in 1956, E-Z LOK allows users to repair damaged or worn-out threads without the need for special taps or installation tools. Our line of threaded locking inserts is used in metal, plastic, wood, composite, and additive industries. Extensive inventories are maintained in four warehouses across the U.S., and all products are sold through industrial distributors. One source for all your needs!
Learn more
or contact Kyle Lindsly-Roach for free samples at 310.323.5613 x221.
"As metal additive manufacturing (AM) moves from the prototyping lab to mainline production, the most significant ROI isn't found in making parts faster, it's found in making fewer of them." So says Erica Manzella of Go Engineer. Learn about the hidden costs of traditional assembly, the DfAM toolset native to SOLIDWORKS, and the advanced 3DEXPERIENCE optimization tools and industrial metal AM hardware that are making monolithic design a physical reality.
Read the GoEngineer blog.
Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says Copper Filamet™ (not a typo) is its best-selling metal filament. This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. The company says this is one of the easiest materials to print and sinter. Stainless steel, porcelain, aluminum, and titanium available too.
Learn more and get all the specs.
Traditional coil springs can limit mechanical designs. Wave springs offer a space-saving alternative, providing equivalent force and deflection in up to half the operating height while reducing assembly size and weight. There are four wave spring types that can replace a coil spring. Learn how each variant delivers unique performance capabilities to optimize space, efficiency, and reliability.
Read this informative NEW Smalley technical article.
Replace traditional fasteners and streamline assembly with 3M Scotch-Weld Acrylic Adhesive DP8507NS. Engineered for direct bonding to bare or slightly oily metals with minimal surface prep, this high-performance adhesive withstands paint bake cycles up to 200 C (392 F), resists corrosion, and holds strong down to -40 C. Upgrade durability, aesthetics, and design flexibility. Bonds many plastics too!
View the video.
When businesses decide to 3D print their own gears, they can reduce lead times and costs associated with replacements, prototypes, and small-batch production runs significantly. According to the experts at igus, however, "achieving industrial-grade reliability requires more than just a digital file; there are several fundamental technical basics you must master first to ensure your gears can withstand the rigors of real-world use."
Read this informative igus tech tip.
Daicel Corporation's High Performance Polymers SBU has launched four new DURACON® POM grades featuring 30% post-consumer recycled (PCR) content. Unveiled at CHINAPLAS 2026, the lineup includes Standard, Low VOC, Sliding, and Tough options. Leveraging advanced compounding expertise, Daicel maintains quality and mechanical performance comparable to standard virgin resin grades for demanding global industrial and automotive components.
Learn more.
A research collaboration between Rice University and the Energy Safety Research Institute (ESRI) at Swansea University in the UK has found that old newspapers can be used as a low-cost, eco-friendly material on which to grow single-walled carbon nanotubes on a large scale.
Carbon nanotubes are tiny molecules with incredible physical properties that can be used in a huge range of things, such as conductive films for touchscreen displays, flexible electronics, fabrics that create energy, and antennas for 5G networks.
The new study, published in the MDPI Journal C, details the research experiments carried out in producing carbon nanotubes that could have the potential to solve some of the problems associated with their large-scale production, such as:
The research team discovered that the large surface area of newspapers provided an unlikely but ideal way to chemically grow carbon nanotubes.

TEM images of raw carbon soot grown on kaolin sized paper showing (a) roped single-walled carbon nanotubes (SWCNTs) helically wrapped by a SWCNT, and large SWCNTs, (b) collapsed, (c) folded, and (d) twisted nanotubes. Scale bar = 10 nm (a-c) and 50 nm (d). [Credit: Rice University]
"Newspapers have the benefit of being used in a roll-to-roll process in a stacked form, making them an ideal candidate as a low-cost stackable 2D surface to grow carbon nanotubes," said lead researcher Bruce Brinson from Rice University.
However, not all newspaper is equally good; only newspaper produced with sizing made from kaolin, which is china clay, resulted in carbon nanotube growth.
"Many substances, including talc, calcium carbonate, and titanium dioxide, can be used in sizing in papers which act as a filler to help with their levels of absorption and wear," said paper co-author Varun Shenoy Gangoli from Rice University. "However, it was our observation that kaolin sizing, and not calcium carbonate sizing, showed us how the growth catalyst, which in our case was iron, is affected by the chemical nature of the substrate."
ESRI Director Andrew Barron, also a professor at Rice University, added, "While there has been previous research that shows that graphene, carbon nanotubes, and carbon dots can be been synthesized on a variety of materials such as food waste; vegetation waste; and animal, bird, or insect waste -- chemically grown on natural materials -- to date, this research has been limited.
"With our new research, we have found a continuous flow system that dramatically reduces the cost of both substrate and post-synthesis process, which could impact on the future mass manufacture of single-walled carbon nanotubes."
Source: Swansea University
Published December 2019