January 10, 2012 Volume 08 Issue 01

Motion Control News & Products

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Simplify pick and place with the THK PPR

THK's Pick-and-Place Robot PPR is a robot that can pick up delicate or minute workpieces such as electronic components and quickly and accurately transfer and assemble them to the base. In addition to the basic movements of raising, lowering, and rotating, various sensors (such as a force sensor), solenoid valves, and controller are all in one unit. The PPR is a process-optimized robot that can improve the production speed of the parts assembly processes and reduce work damage.
Learn more.


New ROBOMACHINE products and more from FANUC

FANUC America demonstrated the future of manufacturing at IMTS 2026 last week, showcasing how Physical AI-powered automation integrates advanced CNC, machining, and robotics to boost productivity and speed deployment. One highlight was the debut of the ROBODRILL DC Series machining centers -- including the high-speed D54CS and D74CS models -- alongside interactive demonstrations featuring collaborative robots, robotic welding, material joining, painting, and assembly technology.
See all the FANUC new tech featured at IMTS.


What is a stick-slip bi-phase positioning stage?

PI (Physik Instrumente) is expanding its Bi-Phase Inertia Drive (BIX) technology with new motor architectures for compact, high-precision nanopositioning applications. Based on the piezo stick-slip principle, BIX stages replace conventional single actuators with two synchronized multilayer piezo actuators. This compact design delivers precise, repeatable motion while maintaining piezo inertia self-locking.
Learn more about this technology.


Universal Robots unveils Gen 7 robot platform!

Redesigned from controller to tool flange, the new Gen 7 robot platform is out-of-the-box AI-ready, giving companies the modern software tools and next-level connectivity they need to confidently take AI from the lab into industrial operations. Gen 7 represents a unified system upgrade designed to make even the most demanding tasks and setups easier. See all the new features -- they are significant.
Read the full article.


Adaptor mount and hub options provide flexibility

Zero-Max's new CD Power-Series Flexible Shaft Couplings feature ISO Flange Adaptors matching ISO 9409-1 patterns on gear reducers and robotics. Eliminating custom transitions, this direct connection enhances torsional stiffness and positioning accuracy while saving space, weight, and inertia. Offering continuous torque up to 65,000 in.-lb and versatile hub options, these compact couplings deliver high power density.
Learn more.


Top-shelf motors: Completely revised maxon catalog

maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.


Custom stators, rotors, and motor assemblies for low- to mid-volume applications

Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.


Rotate robot arms more than 600 degrees

The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.


Match the torque of rotary solenoids to your application

Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.


Planetary servo gear unit: New economy series

SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
Learn more.


Compact hexapod 6-DOF alignment system has overload protection

PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
Learn more.


What is STUDROLLER technology? Cross Roller Guides

NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.


Ruggedized Nano servo drives for harsh environs

Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.


Simplify AC motor control with the new OMRON M1 Inverter

The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
Learn more.


Flexible planetary gearheads: Quiet, extremely robust

FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.


Navy researchers fire 1,000th shot on laboratory electromagnetic railgun

By Grace Jean, Office of Naval Research

Scientists at the Naval Research Laboratory (NRL) hit a materials research milestone in the Office of Naval Research's (ONR) Electromagnetic Railgun program when they fired a laboratory-scale system for the 1,000th time Oct. 31.

"A significant amount of development has been coming out of NRL to support the program," said Roger Ellis, ONR's Electromagnetic Railgun (EMRG) program officer. "It's a key piece of making railgun successful."

The EMRG is a long-range weapon that launches projectiles using electricity instead of chemical propellants. Under development by the Department of the Navy (DON) for use aboard ships, the system will provide Sailors with multi-mission capability, allowing them to conduct precise naval surface fire support or land strikes; cruise missile and ballistic missile defense; and surface warfare to deter enemy vessels.

"The weapon does all its damage because of its speed," said Dr. Roger McGinnis, program executive for ONR's Naval Air Warfare and Weapons Department, which oversees EMRG. Launched at 2 to 2.5 km per sec (4,500 to 5,600 mph) without using explosives, the projectile reaches its target at speeds that require only a small charge similar to that found in automobile airbags to dispense its payload, eliminating the objective through the inherent kinetic energy.

"EMRG will provide the Department of Defense with an advantage in future conflicts by giving troops the ability to fire weapons inexpensively against targets," McGinnis said.

As part of the EMRG development program, ONR and NRL co-funded scientists at NRL to build and operate a 6-m long, 50-mm-diameter railgun as a subscale experimental lab at the Materials Testing Facility (MTF). Researchers fired the first shot in March 2007. After improving the gun's sliding armature and rails, the lab has fired an average of 300 shots per year since 2008.

A railgun launches projectiles by generating magnetic fields created by high electrical currents that accelerate a sliding metal conductor, or armature, between two rails.

"The 1,000th shot is testing new ideas of how the armature interacts with the rails," said Dr. Robert Meger, head of NRL's charged particle physics branch, which conducts about 30 experiments annually on the railgun. Following each test firing, researchers dismantle the gun to examine all the components. They slice up the rails for further analysis under a microscope to reveal surface damage.

During the course of firing all 1,000 shots, NRL scientists have experimented with a variety of materials and geometries to determine which ones can withstand the metal-melting temperatures and pressures of shooting a 1.5-megajoule energy weapon. One megajoule of energy is equivalent to a 1-ton car traveling at 100 mph.

"We've really explored a lot of territory," ONR's Ellis said. "When you couple what we're seeing in testing with what we're seeing in modeling and simulation, it results in some interesting barrel shapes that you wouldn't intuitively think about. Railgun barrels don't necessarily have to be round as in most conventional gun designs."

Since 2005, scientists have been working to increase the railgun's barrel life, muzzle energy, and size. Ultimately, their work will help to produce a 64-megajoule railgun with a range of about 220 nautical miles.

"You really have to look at the course of our understanding from the first day they shot to the 1,000th shot today, and how much our understanding of the rail life has dramatically increased, and how much science we have applied to ensure that we're on the path toward a future fieldable system," Ellis said.

Materials science breakthroughs resulting from the test firings have given researchers confidence to transition new technologies to a scaled-up experimental launcher at Naval Surface Warfare Center Dahlgren, VA, which fired a world-record-setting 33-megajoule shot in December 2010.

Published November 2011

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